Emerson 396PVP Diagnostics and Troubleshooting, Troubleshooting with Advanced Diagnostics

Page 47

396P + 396PVP Sensors Instruction Manual

Section 6: Diagnostics & Troubleshooting

LIQ_MAN_396P_396PVP

August 2013

 

 

Section 6: Diagnostics and Troubleshooting

6.154e/56/1056/1057/1066/3081/4081/5081/XMT Diagnostics and Troubleshooting

Many Rosemount Analytical Instruments and Transmitters automatically search for fault condi- tions that would cause an error in the measured pH value. Refer to the applicable Instruction Manual for a complete description of the analyzer’s fault conditions.

Table 7-1, below, lists some of the diagnostic messages that indicate a possible sensor problem. A more complete description of the problem and a suggested remedy corresponding to each message is also listed.

TABLE 6-1. Troubleshooting with Advanced Diagnostics

DIAGNOSTIC MESSAGE

DESCRIPTION OF PROBLEM

REMEDY

 

 

 

“Calibration Warning”

1. Aged glass.

1. Perform buffer calibration.

CALIbrAtE

2. Sensor not immersed.

2. Be sure electrode measuring tip

 

 

is in process.

 

 

 

“Cracked glass failure”

Broken or cracked glass.

Replace sensor.

6LASS fAIL

 

 

 

 

 

“High reference impede”

1. Liquid junction coated.

1. Clean sensor; replace if necessary.

rEF fAIL or rEF WjArn

2. Reference Cell gel depleted.

2. Replace sensor.

 

3. Sensor not immersed.

3. Be sure electrode measuring tip

 

 

is in process.

 

 

 

“Input voltage high”

pH input shorted or sensor

Check wiring. Replace sensor if

“Input voltage low”

miswired.

necessary.

 

 

 

“Old glass warning”

1. Glass electrode worn out.

1. Replace sensor.

6LaSS WjArn

2. Sensor not immersed.

2. Be sure electrode measuring tip

 

 

 

is inprocess.

 

 

 

“Reference offset err”

Reference electrode poisoned.

Replace sensor.

(offline only)

 

 

Std Err

 

 

 

 

 

“Ref voltage high”

1. Reference shorted or sensor miswired.

Check wiring and installation.

“Ref voltage low”

2. Sensor not immersed

Replace sensor if necessary.

“Sensor line open”

1. Open wire between sensor and analyzer.

1. Check sensor wiring.

LInE FAIL

2. Interconnecting cable greater than

2. Relocate analyzer.

 

1000 ft.

 

 

 

 

“Sensor miswired”

1. Open wire between sensor and analyzer.

1. Check wiring.

 

2. Bad preamplifier.

2. Replace preamplifier. (Code 02 only)

 

 

 

“Temp error high”

1. Open or shorted RTD.

1. Replace sensor.

“Temp error low”

2. Temperature out of range.

2. Check process temperature.

tEMP HI

 

 

tEMP LO

 

 

 

 

 

Diagnostics and Troubleshooting

41

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Contents TUpH Combination pH/ORP Sensors This page left blank intentionally Essential Instructions About This Document Contents Table of Contents Features and Applications Description and SpecificationsDescription and Specifications Available pH Accuglass Types Gplr hemi or flat glass Specifications GeneralPercent Linearity Ordering InformationExamples of all sensing tip offerings Extension Cables required when using a remote junction box AccessoriesMounting InstallationUnpacking and Inspection Flow Through and Insertion Mounting InstallationFlow-Through Tee with Adapter PN 40396P02 40396P03 Spray Wash Assembly PN General WiringWiring for 396P-01 Gray Cable WiringWiring for 396PVP Gray Cable and 54e pH/ORP Wiring for 396PVP 11. Wiring for Dual 396P-02 13. Wiring for 396P-01 Gray Cable and 1056/56 17. Wiring for 396PVP Gray Cable 20. Wiring for 396P-01 Gray Cable 3Wiring 27. Wiring for 396P-01 Blue Cable 29. Wiring for 396P-02 Blue Cable 31. Wiring for 396PVP Blue Cable 33. Wiring for 396P-01 Gray Cable and 5081-P-HT 37. Wiring for 396PVP Gray Cable and 5081-P-HT 41. Wiring for 396P-01 Gray Cable 43. Wiring for 396P-02 Gray Cable 45. Wiring for 396PVP Gray Cable 47. Wiring for 396P-01 Gray Cable and Xmt 51. Wiring for 396PVP Gray Cable and Xmt Wiring Wiring This page left blank intentionally 396P and 396PVP pH Sensors Start-Up and CalibrationStart-Up & Calibration 396P and 396PVP ORP Sensors396P & 396PVP pH Sensors MaintenanceAutomatic Temperature Compensator General Information396P and 396PVP ORP MaintenanceCleaning Platinum Electrode This page left blank intentionally Troubleshooting with Advanced Diagnostics Diagnostics and TroubleshootingDiagnostics & Troubleshooting Troubleshooting without Advanced DiagnosticsDescription Diagnostics & Troubleshooting Warranty This page left blank intentionally Return of Material Warranty RepairNon-Warranty Repair Emerson Process Management