Lochinvar 2072, 502 operation manual Vertical and sidewall combustion air inlet

Page 29

Installation & Operation Manual

2 Venting (continued)

2.For PVC, CPVC, ABS, dryer vent, or flex duct air inlet piping, use a silicone sealant to ensure a proper seal at the unit inlet and the air inlet cap.

3.For Dryer vent or flex duct, also use a screw-type clamp to attach the inlet vent material to the unit inlet and the air inlet cap. Properly sealing the air inlet pipe ensures that combustion air will be free of contaminates and supplied in proper volume.

4.Ensure that the air inlet pipes are properly supported.

￿WARNING

Properly seal all joints and seams in the inlet vent piping system. Failure to do so may result in flue gas recirculation, spillage of flue products, and carbon monoxide emissions. Carbon monoxide poisoning can cause severe personal injury or death.

Vertical and sidewall combustion air inlet

NOTICE

￿WARNING

To prevent recirculation of flue products into the combustion air inlet, follow all instructions in this section.

Locate and install the combustion air inlet termination correctly. Failure to do so can allow the discharge of flue products to be drawn into the combustion process. This can result in incomplete combustion and potentially hazardous levels of carbon monoxide in the flue products. This will cause operational problems and the spillage of flue products. Spillage of flue products can cause personal injury or death due to carbon monoxide poisoning.

You must locate the combustion air cap and the flue gas outlet on the same rooftop surface (vertical direct vent system) or sidewall surface (horizontal direct vent system) and in the same pressure zone as the vent termination. Follow all clearance requirements listed on this page.

Purchase and assemble the combustion air inlet cap to protect the air inlet from wind and weather.

Alternatively, assemble the combustion air inlet cap for vertical rooftop air inlet from items purchased locally. The air inlet cap consists of two 90° elbows installed to the air inlet pipe (see FIG. 2-13). Install the first 90° elbow on the rooftop at the highest vertical point of the air inlet pipe. Install the second 90° elbow on the horizontal outlet of the first elbow. The outlet of the second 90° elbow will be pointing down. You may use a 90° elbow and a 90° straight elbow to make this assembly. If you use a straight piece of pipe between the two 90° elbows, it should not exceed 6" (51 mm) in length.

6"

MAX

Figure 2-13_Vertical Rooftop Air Inlet

Horizontal combustion air inlet clearances

For horizontal direct vent termination of combustion air, you must use the termination cap from the appliance manufacturer. The sidewall air inlet cap is available as part of a direct vent kit. See Table 2E, page 27 for Horizontal Direct Vent Kits.

Vertical Combustion Air Inlet Clearances

You must locate the air inlet termination elbow at least 12" (30 cm) above the roof or above normal snow levels.

If the air inlet cap is within a 10-foot (3.05 m) radius of the flue outlet, the point of termination for the combustion air inlet cap must be at least 3 feet (0.91 m) below the point of flue gas termination (vent cap).

Do not install the combustion air inlet cap closer than 10 feet (3.05 m) from an inside corner of an L-shaped structure.

You must locate the horizontal air inlet termination point at least 12" (30 cm) above grade and above normal snow levels.

If the air inlet cap is within a 10-foot (3.05 m) radius of the flue outlet, the point of termination for the combustion air inlet cap must be at least 3 feet (0.91 m) below the point of flue gas termination (vent cap). Do not install the horizontal combustion air inlet cap above the flue outlet.

Do not install the combustion air inlet cap closer than 10 feet (3.05 m) from an inside corner of an L-shaped structure.

Multiple sidewall direct vent installations

You must locate the horizontal air inlet termination points at least 12" (30 cm) above grade and above normal snow levels. The combustion air inlet caps for multiple appliance installations must maintain the same minimum clearance from the closest flue vent cap as specified in single appliance installations. You may install multiple flue outlet caps side-by-side and multiple combustion air inlet caps side-by-side, but the air inlet must always be at least 3 feet (0.91 m) horizontally and 3 feet (0.91 m) below the closest flue outlet. Do not install combustion air inlet caps above the flue outlets.

Maintain all clearances and installation requirements for multiple appliance installations.

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Contents Save this manual for future reference Installation & Operation Manual Models 502Contents Removal of Combustion Chamber Lining or Base Panels Please read before proceedingSpecial instructions Owner warning Safety informationCopper-fin2- How it works Copper-fin2- How it works Copper-fin2- How it works Ratings SpecificationsLocation of unit Determine unit locationIndoor clearances from combustible construction Freeze protectionLocation Outdoor pool heater installationHydronic systems anti-freeze Combustion and ventilation airMinimum Recommended Combustion AIR Supply to Equipment Room Outside Combustion Air Using Direct VentingCombustion air filter Exhaust fansIdentify your appliance’s vent system VentingCAT IV Flue pipe materials CAT I Negative pressure non-condensingDraft Venting Vent system optionsBarometric damper location General informationVenting support Negative draft Conventional negative draft venting seeFlue outlet piping Common Venting SystemsInspection of a masonry chimney Masonry chimney installationsVertical vent termination clearances and location 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Combustion air inlet piping Vertical DirectAire venting seeLength of air inlet pipe Sidewall air inletClearances Vertical Rooftop Air InletCombined air inlet points Directaire Kits Model Horizontal KIT Vertical KIT Venting of flue productsSidewall with fan Sidewall venting seeSidewall venting termination Sidewall vent termination clearances and locationSidewall venting without fan Drain tee installationModels 502 Venting of flue products Horizontal DirectAire venting Powered Venting seeVertical DV venting termination Direct venting seeFlue outlet piping Horizontal DV venting termination Masonry chimney installationHorizontal Vent Termination Clearances and Location Combustion air inlet pipingAir inlet piping materials Connecting the air inlet pipe to the unitLength of air inlet pipe Sealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipeVertical and sidewall combustion air inlet Multiple sidewall direct vent installationsHorizontal combustion air inlet clearances Vertical Combustion Air Inlet ClearancesOutdoor vent cap kit Outdoor installation seeOutdoor vent/air inlet location Gas connections Connecting to gas supplyGas connection Gas pressure testCombination gas valves Suggested GAS Pipe Size for Single Unit Installations ModelGas train and controls Venting of combination gas valvesChecking gas supply pressure GAS Piping Size ChartCirculating pump Water connections502 752 Models 992 1442 ModelsInitial set-up of maximum water flow Heat exchangerMinimum Pump Performance Auxiliary Mixed Water Limit Control3Heater Within 15 feet of Pool Piping 6Cascaded Heaters Beyond 15 feet of Pool Piping Pool Return Sensor Location MIN Primary Outdoor operation 3-way valve cover Automatic bypass valve cover installationPumped Automatic Bypass Pump purge delay Water flow switchPump purge pre-running delay Relief valveWay Automatic Bypass Valve Wiring Way automatic bypass valve wiringRemote Wire Connection Electrical connectionsPool heater operating control module Installation must comply withLine voltage connections AMP Draw DataPool return sensor 2-wire Louver proving switchPool supply/limit sensor 4-wire Low voltage connectionsWiring of the cascade Alarm contactsStartup Pre-start checklistStarting the filter system Check for gas leaksCheck vent and air piping Check thermostat circuitsPlacing the pool heater in operation Start the pool heater2Operating Instructions Set clock Configuration of the cascadeGeneral Operating informationPool heater temperature regulation Sequence of the cascade DAY Switching on SequenceCascade Sequence of operation Copper-fin2control module MENU/EXIT Display Screen ENTER/RESET UpdownInstaller Access modesUser To save parameters and exit programmingStatus display screens Sysrtn Open Unit Pump DelaySysrtn Shorted STG DemandOwner maintenance Maintenance Maintenance and annual startupService technician Address reported problems MaintenanceInspect appliance area Inspect appliance interiorCheck control settings Check all wiringCheck relief valve Inspect/replace hot surface igniter Ignition system checkoutCheck flue gas passageways Inspect and clean burnerPerform start-up and checks Check burner flame Oiled bearing circulators Review with ownerDigital Harness Connection diagramController LOW Voltage Ladder diagramRuntime Contacts 2BOARDCONNECTION Outdoor S5SENSOR POOL2ND Page
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2072, 502 specifications

Lochinvar 2072,502 is an innovative and robust water-heating solution tailored for residential and commercial applications. This model represents a significant advancement in energy efficiency and performance, catering to the dynamic heating requirements of modern buildings.

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In summary, the Lochinvar 2072,502 stands out for its high efficiency, advanced technology, durability, and flexible installation options. It is an ideal choice for those seeking a reliable and technologically advanced water-heating solution that meets the challenges of contemporary heating demands while promoting energy savings and environmental responsibility.