Lochinvar 2072, 502 operation manual Review with owner, Oiled bearing circulators

Page 61

8 Maintenance (continued)

Inspect and clean the heat exchanger

1.While burners are removed, check the heat exchanger surface for sooting. If present, heat exchanger must be cleaned and problem corrected. Proceed as follows.

2.Remove gas manifold(s)/orifice assemblies as described in steps 1 through 5 in Burner Removal and Cleaning, page 60.

3.Disconnect wiring from the hot surface igniter and remove igniter from the door panel to prevent damage to the igniter.

4.Remove inner jacket panel mounting screws and slide door assembly out toward front of the unit. Use caution to prevent damage to the refractory.

5.Check “V” baffles and frame runners along front and back edges of heat exchanger. Remove and clean if necessary.

6.Remove soot from heat exchanger with a stiff bristle brush. Use a vacuum to remove loose soot from surfaces and inner chamber.

7.If necessary, the heat exchanger can be removed. Once the heat exchanger is removed from the unit, a garden hose can be used to wash the tubes to ensure that all soot is removed from the heat exchanger surfaces. Note: Do not wet the unit’s refractory.

8.Ensure that all burner ports are cleaned to remove any soot. See Burner Removal and Cleaning, page 60.

9.Carefully reinstall the heat exchanger, “V” baffles, and frame runners if removed from the unit. Note: Make sure frame runners seal securely where they contact the front and rear compartment refractory.

10.Carefully reinstall inner jacket panels, burners, manifolds, wires and hoses. Use new gasket material to ensure a proper air seal.

11.Reassemble all gas and water piping. Test for gas leaks.

NOTICE Upon completion of any testing on the gas system, leak test all gas connections with a

soap and water solution while main burners are operating. Do not spray soap and water solution on the SMART SYSTEM control module housing. The use of an excessive amount of soap and water solution can damage the control. Immediately repair any leak found in the gas train or related components. Do not operate an appliance with a leak in the gas train, valves, or related piping.

12.Reassemble outer jacket panels.

13.Cycle unit and check for proper operation.

Installation & Operation Manual

HEAT

EXCHANGER

Figure 8-2_Location of the Heat Exchanger Inside Jacket

Review with owner

1.Review the Copper-fin2Installation and Operation Manual with the owner.

2.Emphasize the need to perform the maintenance schedule specified in this manual.

3.Remind the owner of the need to call a licensed contractor should the appliance or system exhibit any unusual behavior.

4.Remind the owner to follow the proper shutdown procedure and to schedule an annual start-up at the beginning of the next heating season.

Oiled bearing circulators

Inspect the pump every six (6) months and oil as necessary. Use SAE 30 non-detergent oil or lubricant specified by the pump manufacturer.

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Contents Save this manual for future reference Installation & Operation Manual Models 502Contents Special instructions Please read before proceedingRemoval of Combustion Chamber Lining or Base Panels Owner warning Safety informationCopper-fin2- How it works Copper-fin2- How it works Copper-fin2- How it works Ratings SpecificationsLocation of unit Determine unit locationIndoor clearances from combustible construction Freeze protectionLocation Outdoor pool heater installationHydronic systems anti-freeze Combustion and ventilation airMinimum Recommended Combustion AIR Supply to Equipment Room Outside Combustion Air Using Direct VentingCombustion air filter Exhaust fansIdentify your appliance’s vent system VentingCAT IV Flue pipe materials CAT I Negative pressure non-condensingDraft Venting Vent system optionsVenting support General informationBarometric damper location Negative draft Conventional negative draft venting seeFlue outlet piping Common Venting SystemsVertical vent termination clearances and location Masonry chimney installationsInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Combustion air inlet piping Vertical DirectAire venting seeLength of air inlet pipe Sidewall air inletCombined air inlet points Vertical Rooftop Air InletClearances Directaire Kits Model Horizontal KIT Vertical KIT Venting of flue productsSidewall with fan Sidewall venting seeSidewall venting termination Sidewall vent termination clearances and locationSidewall venting without fan Drain tee installationModels 502 Venting of flue products Horizontal DirectAire venting Powered Venting seeFlue outlet piping Direct venting seeVertical DV venting termination Horizontal DV venting termination Masonry chimney installationHorizontal Vent Termination Clearances and Location Combustion air inlet pipingAir inlet piping materials Connecting the air inlet pipe to the unitLength of air inlet pipe Sealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipeVertical and sidewall combustion air inlet Multiple sidewall direct vent installationsHorizontal combustion air inlet clearances Vertical Combustion Air Inlet ClearancesOutdoor vent/air inlet location Outdoor installation seeOutdoor vent cap kit Gas connections Connecting to gas supplyGas connection Gas pressure testCombination gas valves Suggested GAS Pipe Size for Single Unit Installations ModelGas train and controls Venting of combination gas valvesChecking gas supply pressure GAS Piping Size ChartCirculating pump Water connections502 752 Models 992 1442 ModelsInitial set-up of maximum water flow Heat exchangerMinimum Pump Performance Auxiliary Mixed Water Limit Control3Heater Within 15 feet of Pool Piping 6Cascaded Heaters Beyond 15 feet of Pool Piping Pool Return Sensor Location MIN Primary Pumped Automatic Bypass Automatic bypass valve cover installationOutdoor operation 3-way valve cover Pump purge delay Water flow switchPump purge pre-running delay Relief valveWay Automatic Bypass Valve Wiring Way automatic bypass valve wiringRemote Wire Connection Electrical connectionsPool heater operating control module Installation must comply withLine voltage connections AMP Draw DataPool return sensor 2-wire Louver proving switchPool supply/limit sensor 4-wire Low voltage connectionsWiring of the cascade Alarm contactsStartup Pre-start checklistStarting the filter system Check for gas leaksCheck vent and air piping Check thermostat circuitsPlacing the pool heater in operation Start the pool heater2Operating Instructions Set clock Configuration of the cascadeGeneral Operating informationPool heater temperature regulation Cascade DAY Switching on SequenceSequence of the cascade Sequence of operation Copper-fin2control module MENU/EXIT Display Screen ENTER/RESET UpdownInstaller Access modesUser To save parameters and exit programmingStatus display screens Sysrtn Open Unit Pump DelaySysrtn Shorted STG DemandService technician Maintenance Maintenance and annual startupOwner maintenance Address reported problems MaintenanceInspect appliance area Inspect appliance interiorCheck control settings Check all wiringCheck relief valve Inspect/replace hot surface igniter Ignition system checkoutPerform start-up and checks Check burner flame Inspect and clean burnerCheck flue gas passageways Oiled bearing circulators Review with ownerDigital Harness Connection diagramController LOW Voltage Ladder diagramRuntime Contacts 2BOARDCONNECTION Outdoor S5SENSOR POOL2ND Page
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2072, 502 specifications

Lochinvar 2072,502 is an innovative and robust water-heating solution tailored for residential and commercial applications. This model represents a significant advancement in energy efficiency and performance, catering to the dynamic heating requirements of modern buildings.

One of the standout features of Lochinvar 2072,502 is its advanced thermal efficiency. With an impressive AFUE (Annual Fuel Utilization Efficiency) rating, the unit delivers exceptional heat output while minimizing energy consumption. This not only reduces utility bills for homeowners and businesses but also supports sustainability efforts by decreasing carbon footprints.

The Lochinvar 2072,502 incorporates cutting-edge technologies that set it apart in the market. It is equipped with advanced control systems that allow users to precisely manage heating outputs, ensuring optimal comfort while conserving energy. The user-friendly digital display provides real-time data, allowing for efficient monitoring and control.

Another significant characteristic of the Lochinvar 2072,502 is its robust stainless-steel construction. This feature enhances the unit's durability and longevity, ensuring reliable performance even in challenging conditions. The high-quality materials also contribute to maintaining consistent water temperatures, which is essential for both residential and commercial heating needs.

The Lochinvar 2072,502 operates silently, making it ideal for installations in areas where noise is a concern. Its compact design allows for flexible installation options, fitting seamlessly into various spaces, whether it’s a utility room, basement, or outdoor area.

Furthermore, the unit supports multiple venting options, accommodating different building architectures and layouts. This versatility makes it an ideal choice for new builds and retrofitting existing systems.

Maintenance is streamlined with the Lochinvar 2072,502, as it features a self-diagnostics system that simplifies troubleshooting. Regular service check-ups are made easier with accessible components, allowing technicians to perform maintenance tasks efficiently.

In summary, the Lochinvar 2072,502 stands out for its high efficiency, advanced technology, durability, and flexible installation options. It is an ideal choice for those seeking a reliable and technologically advanced water-heating solution that meets the challenges of contemporary heating demands while promoting energy savings and environmental responsibility.
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