Lochinvar 2072, 502 operation manual Gas connections, Connecting to gas supply, Gas pressure test

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3 Gas connections

Connecting to gas supply

Verify that the appliance is supplied with the type of gas specified on the rating plate. This appliance is configured for operation up to 4,500 feet altitude. Consult factory for installations above 4,500 feet elevation.

Inlet gas pressure: Measured at the inlet pressure tap on the appliance gas manifold. The pressure tap is located upstream of the combination gas valve(s).

See Table 3A for maximum and minimum inlet pressures. Do not exceed the maximum. Minimum inlet pressure is for the purpose of input adjustment.

TABLE 3A

INLET GAS PRESSURE

MODEL

NATURAL

 

LP

 

 

 

 

 

Max.

Min.

Max.

 

Min.

 

 

 

w.c.

w.c.

w.c.

 

w.c.

502 - 2072

14"

4.5"

14"

 

8.0"

 

 

 

 

 

 

Manifold pressure: The gas regulator on the unit’s combination gas valve is adjustable to supply proper manifold pressure for normal operation. See the Copper-Fin2Pool Heater Service Manual for net manifold pressure settings.

If you must adjust regulator pressure, follow the instructions under Gas Manifold Pressure Adjustment in the Copper-Fin2Pool Heater Service Manual. Do not increase regulator pressure beyond specified pressure setting.

Installation & Operation Manual

Install a manual main gas shutoff valve, outside of the unit gas connection within six feet of the unit in accordance with the requirements of the National Fuel Gas Code, ANSI Z223.1.

You must provide a sediment trap (drip leg) in the inlet of the gas connection to the unit.

It is the installer’s responsibility to supply NOTICE the sediment trap (drip leg).

CAUTION Do not block access to the electrical cover plate when installing the sediment trap.

The sediment trap must be a minimum of 12 inches from the appliance.

The combination gas valves have an integral vent limiting device and do not require venting to atmosphere, outside the building. The unit will not operate properly if the reference hose is removed or a vent to atmosphere is installed.

Optional gas controls may require routing of bleeds and vents to the atmosphere, outside the building when required by local codes.

Gas connection

All gas connections must be made with pipe joint compound resistant to the action of liquefied petroleum (L.P.) and natural gases. All piping must comply with local codes and ordinances. Piping installations must comply with approved standards and practices.

1.Make sure gas line is a separate line direct from the meter unless the existing gas line is of sufficient capacity. Verify pipe size with your gas supplier.

Gas pressure test

1.The appliance must be disconnected from the gas supply piping system during any pressure testing of that system at a test pressure in excess of 1/2 PSIG (3.5 kPa).

2.The appliance must be isolated from the gas supply piping system by closing a manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 kPa).

3.The appliance and its gas connection must be leak tested before placing it in operation.

Checking manifold gas pressure

Reference the Copper-fin2Pool Heater Service Manual for information regarding manifold gas pressure.

Gas piping

To safely operate this pool heater, you must properly size the gas supply piping. See Tables 3B through 3D for piping and fitting requirements. Gas pipe size may be larger than pool heater connection.

On Models 502 - 752, the gas connection to the pool heaters are 1 1/4" NPT and on Models 992 - 2072, the gas connections to the pool heaters are 2" NPT.

For ease of service, install a union.

USE WRENCH TO HOLD

12” SUPPLY PIPE MIN

UNION

MANUAL MAIN

SHUTOFF VALVE

NIPPLE

CAP

Figure 3-1_Gas Line Connection

If an inline high gas pressure regulator is NOTICE used, it MUST BE of the lockup type and

be located a minimum of 10 feet from the appliance. Failure to do so may result in insufficient gas volume supplied to the appliance.

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Contents Save this manual for future reference Installation & Operation Manual Models 502Contents Special instructions Please read before proceedingRemoval of Combustion Chamber Lining or Base Panels Owner warning Safety informationCopper-fin2- How it works Copper-fin2- How it works Copper-fin2- How it works Ratings SpecificationsFreeze protection Determine unit locationLocation of unit Indoor clearances from combustible constructionCombustion and ventilation air Outdoor pool heater installationLocation Hydronic systems anti-freezeMinimum Recommended Combustion AIR Supply to Equipment Room Outside Combustion Air Using Direct VentingCombustion air filter Exhaust fansCAT I Negative pressure non-condensing VentingIdentify your appliance’s vent system CAT IV Flue pipe materialsDraft Venting Vent system optionsVenting support General informationBarometric damper location Common Venting Systems Conventional negative draft venting seeNegative draft Flue outlet pipingVertical vent termination clearances and location Masonry chimney installationsInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Sidewall air inlet Vertical DirectAire venting seeCombustion air inlet piping Length of air inlet pipeCombined air inlet points Vertical Rooftop Air InletClearances Directaire Kits Model Horizontal KIT Vertical KIT Venting of flue productsSidewall vent termination clearances and location Sidewall venting seeSidewall with fan Sidewall venting terminationSidewall venting without fan Drain tee installationModels 502 Venting of flue products Horizontal DirectAire venting Powered Venting seeFlue outlet piping Direct venting seeVertical DV venting termination Combustion air inlet piping Masonry chimney installationHorizontal DV venting termination Horizontal Vent Termination Clearances and LocationSealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipe Connecting the air inlet pipe to the unitAir inlet piping materials Length of air inlet pipeVertical Combustion Air Inlet Clearances Multiple sidewall direct vent installationsVertical and sidewall combustion air inlet Horizontal combustion air inlet clearancesOutdoor vent/air inlet location Outdoor installation seeOutdoor vent cap kit Gas pressure test Connecting to gas supplyGas connections Gas connectionVenting of combination gas valves Suggested GAS Pipe Size for Single Unit Installations ModelCombination gas valves Gas train and controlsChecking gas supply pressure GAS Piping Size Chart992 1442 Models Water connectionsCirculating pump 502 752 ModelsAuxiliary Mixed Water Limit Control Heat exchangerInitial set-up of maximum water flow Minimum Pump Performance3Heater Within 15 feet of Pool Piping 6Cascaded Heaters Beyond 15 feet of Pool Piping Pool Return Sensor Location MIN Primary Pumped Automatic Bypass Automatic bypass valve cover installationOutdoor operation 3-way valve cover Relief valve Water flow switchPump purge delay Pump purge pre-running delayElectrical connections Way automatic bypass valve wiringWay Automatic Bypass Valve Wiring Remote Wire ConnectionAMP Draw Data Installation must comply withPool heater operating control module Line voltage connectionsLow voltage connections Louver proving switchPool return sensor 2-wire Pool supply/limit sensor 4-wireWiring of the cascade Alarm contactsCheck for gas leaks Pre-start checklistStartup Starting the filter systemStart the pool heater Check thermostat circuitsCheck vent and air piping Placing the pool heater in operation2Operating Instructions Set clock Configuration of the cascadeGeneral Operating informationPool heater temperature regulation Cascade DAY Switching on SequenceSequence of the cascade Sequence of operation Copper-fin2control module MENU/EXIT Display Screen ENTER/RESET UpdownTo save parameters and exit programming Access modesInstaller UserStatus display screens STG Demand Unit Pump DelaySysrtn Open Sysrtn ShortedService technician Maintenance Maintenance and annual startupOwner maintenance Inspect appliance interior MaintenanceAddress reported problems Inspect appliance areaIgnition system checkout Check all wiringCheck control settings Check relief valve Inspect/replace hot surface igniterPerform start-up and checks Check burner flame Inspect and clean burnerCheck flue gas passageways Oiled bearing circulators Review with ownerDigital Harness Connection diagramController LOW Voltage Ladder diagramRuntime Contacts 2BOARDCONNECTION Outdoor S5SENSOR POOL2ND Page
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2072, 502 specifications

Lochinvar 2072,502 is an innovative and robust water-heating solution tailored for residential and commercial applications. This model represents a significant advancement in energy efficiency and performance, catering to the dynamic heating requirements of modern buildings.

One of the standout features of Lochinvar 2072,502 is its advanced thermal efficiency. With an impressive AFUE (Annual Fuel Utilization Efficiency) rating, the unit delivers exceptional heat output while minimizing energy consumption. This not only reduces utility bills for homeowners and businesses but also supports sustainability efforts by decreasing carbon footprints.

The Lochinvar 2072,502 incorporates cutting-edge technologies that set it apart in the market. It is equipped with advanced control systems that allow users to precisely manage heating outputs, ensuring optimal comfort while conserving energy. The user-friendly digital display provides real-time data, allowing for efficient monitoring and control.

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The Lochinvar 2072,502 operates silently, making it ideal for installations in areas where noise is a concern. Its compact design allows for flexible installation options, fitting seamlessly into various spaces, whether it’s a utility room, basement, or outdoor area.

Furthermore, the unit supports multiple venting options, accommodating different building architectures and layouts. This versatility makes it an ideal choice for new builds and retrofitting existing systems.

Maintenance is streamlined with the Lochinvar 2072,502, as it features a self-diagnostics system that simplifies troubleshooting. Regular service check-ups are made easier with accessible components, allowing technicians to perform maintenance tasks efficiently.

In summary, the Lochinvar 2072,502 stands out for its high efficiency, advanced technology, durability, and flexible installation options. It is an ideal choice for those seeking a reliable and technologically advanced water-heating solution that meets the challenges of contemporary heating demands while promoting energy savings and environmental responsibility.
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