Lochinvar 502, 2072 Relief valve, Automatic chlorinator and chemical feeders, Water flow switch

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4 Water connections

Relief valve

This pool heater is supplied with a relief valve(s) sized in accordance with ASME Boiler and Pressure Vessel Code, Section IV. The relief valve(s) is installed in the vertical position and mounted in the hot water outlet. Place no other valve between the relief valve and the pool heater. To prevent water damage, pipe the discharge from the relief valve to a suitable floor drain for disposal when relief occurs. Do not install any reducing couplings or other restrictions in the discharge line. The discharge line will allow complete drainage of the valve and line. Manually operate the relief valves at least once a year.

￿CAUTION Avoid contact with hot discharge water.

Automatic chlorinator and chemical feeders

All chemicals must be diluted into the pool water being circulated through the pool heater. Any concentration of chlorine in the pool heater can cause damage to the pool heater.

Do not place chlorine tablets or bromine sticks in the skimmer. High chemical concentrations will result when the pump is not running.

Chlorinator must feed downstream of the pool heater and have an anti-siphoning device to prevent chemical back-up in the pool heater when the pump is shut off.

NOTICE High chemical concentrations from improperly adjusted feeders and Chlorinator can cause rapid corrosion to the heat exchanger. This damage is non-warrantable.

Water flow switch

A water flow switch is standard equipment. The wiring connection installs the flow switch in the 24 VAC safety circuit to prove water flow before main burner ignition. The standard flow switch is installed in the outlet side of the piping loop when shipped from the factory. These pool heaters require a sufficient flow of 26 GPM to make the flow switch and start burner operation.

Ensure that the pump installed on the pool heater will supply adequate flow to make the flow switch contacts and operate the pool heater. A water flow switch meets most code requirements for a low-water cut off device on appliances requiring forced circulation for operation.

Installation & Operation Manual

Pump purge delay

Pump purge (pre-running) delay:

The controller provides a pump purge or pre-running feature. This feature is used whenever the pump has been off for extended periods of time to conserve energy, causing air to become entrapped in the pool system piping. The pump purge/pre- running feature delays pool heater operation until the pump has been on for a sufficient amount of time to remove air from the piping. Both the inactivity time and pump purging/pre-running time are adjustable.

PH-Pump Off:

Inactivity timer is adjustable from 0 to 99 hours. Selection of time between 4 to 8 hours is recommended.

PH-Pump Purge:

Purge or pre-running timer is adjustable from 0 to 60 minutes. Selection of a time between 10 to 30 minutes is recommended.

Note: To override the purge/pre-running feature, press the PREV and NEXT buttons. To disable the feature, the purge/ pre-running timer should be set to zero.

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Contents Installation & Operation Manual Models 502 Save this manual for future referenceContents Special instructions Please read before proceedingRemoval of Combustion Chamber Lining or Base Panels Safety information Owner warningCopper-fin2- How it works Copper-fin2- How it works Copper-fin2- How it works Specifications RatingsDetermine unit location Location of unitIndoor clearances from combustible construction Freeze protectionOutdoor pool heater installation LocationHydronic systems anti-freeze Combustion and ventilation airOutside Combustion Air Using Direct Venting Minimum Recommended Combustion AIR Supply to Equipment RoomExhaust fans Combustion air filterVenting Identify your appliance’s vent systemCAT IV Flue pipe materials CAT I Negative pressure non-condensingVent system options Draft VentingVenting support General informationBarometric damper location Conventional negative draft venting see Negative draftFlue outlet piping Common Venting SystemsVertical vent termination clearances and location Masonry chimney installationsInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Vertical DirectAire venting see Combustion air inlet pipingLength of air inlet pipe Sidewall air inletCombined air inlet points Vertical Rooftop Air InletClearances Venting of flue products Directaire Kits Model Horizontal KIT Vertical KITSidewall venting see Sidewall with fanSidewall venting termination Sidewall vent termination clearances and locationDrain tee installation Sidewall venting without fanModels 502 Horizontal DirectAire venting Powered Venting see Venting of flue productsFlue outlet piping Direct venting seeVertical DV venting termination Masonry chimney installation Horizontal DV venting terminationHorizontal Vent Termination Clearances and Location Combustion air inlet pipingConnecting the air inlet pipe to the unit Air inlet piping materialsLength of air inlet pipe Sealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipeMultiple sidewall direct vent installations Vertical and sidewall combustion air inletHorizontal combustion air inlet clearances Vertical Combustion Air Inlet ClearancesOutdoor vent/air inlet location Outdoor installation seeOutdoor vent cap kit Connecting to gas supply Gas connectionsGas connection Gas pressure testSuggested GAS Pipe Size for Single Unit Installations Model Combination gas valvesGas train and controls Venting of combination gas valvesGAS Piping Size Chart Checking gas supply pressureWater connections Circulating pump502 752 Models 992 1442 ModelsHeat exchanger Initial set-up of maximum water flowMinimum Pump Performance Auxiliary Mixed Water Limit Control3Heater Within 15 feet of Pool Piping 6Cascaded Heaters Beyond 15 feet of Pool Piping Pool Return Sensor Location MIN Primary Pumped Automatic Bypass Automatic bypass valve cover installationOutdoor operation 3-way valve cover Water flow switch Pump purge delayPump purge pre-running delay Relief valveWay automatic bypass valve wiring Way Automatic Bypass Valve WiringRemote Wire Connection Electrical connectionsInstallation must comply with Pool heater operating control moduleLine voltage connections AMP Draw DataLouver proving switch Pool return sensor 2-wirePool supply/limit sensor 4-wire Low voltage connectionsAlarm contacts Wiring of the cascadePre-start checklist StartupStarting the filter system Check for gas leaksCheck thermostat circuits Check vent and air pipingPlacing the pool heater in operation Start the pool heater2Operating Instructions Configuration of the cascade Set clockOperating information GeneralPool heater temperature regulation Cascade DAY Switching on SequenceSequence of the cascade Sequence of operation MENU/EXIT Display Screen ENTER/RESET Updown Copper-fin2control moduleAccess modes InstallerUser To save parameters and exit programmingStatus display screens Unit Pump Delay Sysrtn OpenSysrtn Shorted STG DemandService technician Maintenance Maintenance and annual startupOwner maintenance Maintenance Address reported problemsInspect appliance area Inspect appliance interiorCheck all wiring Check control settingsCheck relief valve Inspect/replace hot surface igniter Ignition system checkoutPerform start-up and checks Check burner flame Inspect and clean burnerCheck flue gas passageways Review with owner Oiled bearing circulatorsConnection diagram Digital HarnessController Ladder diagram LOW VoltageRuntime Contacts 2BOARDCONNECTION Outdoor S5SENSOR POOL2ND Page
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2072, 502 specifications

Lochinvar 2072,502 is an innovative and robust water-heating solution tailored for residential and commercial applications. This model represents a significant advancement in energy efficiency and performance, catering to the dynamic heating requirements of modern buildings.

One of the standout features of Lochinvar 2072,502 is its advanced thermal efficiency. With an impressive AFUE (Annual Fuel Utilization Efficiency) rating, the unit delivers exceptional heat output while minimizing energy consumption. This not only reduces utility bills for homeowners and businesses but also supports sustainability efforts by decreasing carbon footprints.

The Lochinvar 2072,502 incorporates cutting-edge technologies that set it apart in the market. It is equipped with advanced control systems that allow users to precisely manage heating outputs, ensuring optimal comfort while conserving energy. The user-friendly digital display provides real-time data, allowing for efficient monitoring and control.

Another significant characteristic of the Lochinvar 2072,502 is its robust stainless-steel construction. This feature enhances the unit's durability and longevity, ensuring reliable performance even in challenging conditions. The high-quality materials also contribute to maintaining consistent water temperatures, which is essential for both residential and commercial heating needs.

The Lochinvar 2072,502 operates silently, making it ideal for installations in areas where noise is a concern. Its compact design allows for flexible installation options, fitting seamlessly into various spaces, whether it’s a utility room, basement, or outdoor area.

Furthermore, the unit supports multiple venting options, accommodating different building architectures and layouts. This versatility makes it an ideal choice for new builds and retrofitting existing systems.

Maintenance is streamlined with the Lochinvar 2072,502, as it features a self-diagnostics system that simplifies troubleshooting. Regular service check-ups are made easier with accessible components, allowing technicians to perform maintenance tasks efficiently.

In summary, the Lochinvar 2072,502 stands out for its high efficiency, advanced technology, durability, and flexible installation options. It is an ideal choice for those seeking a reliable and technologically advanced water-heating solution that meets the challenges of contemporary heating demands while promoting energy savings and environmental responsibility.
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