Lochinvar 2072, 502 Horizontal DV venting termination, Masonry chimney installation

Page 27

Installation & Operation Manual

2 Venting (continued)

Masonry chimney installation

Do not use a standard masonry chimney to directly vent the combustion products from this unit.

To use a masonry chimney, the chimney must use a sealed, corrosion-resistant liner system. Sealed, corrosion-resistant liner systems (single-wall, double-wall, flexible, or rigid) must be rated for use with a high efficiency, positive pressure vent system.

Corrosion-resistant chimney liner systems are typically made from a high grade stainless steel such as AL29-4C. The liner must be properly sized and fully sealed throughout the entire length. Both the top and bottom of the masonry chimney must be capped and sealed to provide a dead air space around the liner.

￿WARNING

Do not vent this unit into a masonry chimney without a sealed stainless steel liner system. Any breaks, leaks, or damage to the masonry flue/tile will allow the positive-pressure flue products to leak from the chimney and into occupied living spaces. This could cause serious injury or death due to carbon monoxide poisoning and other harmful flue products.

NOTICE

Check with local code officials to determine code requirements or the advisability of using a masonry chimney with a sealed corrosion-resistant liner system.

Horizontal DV venting termination

Horizontal venting uses the unit’s internal combustion air blower to force the flue products out of the horizontally-terminated flue.

You must purchase a horizontal direct vent kit from the appliance manufacturer to ensure proper operation. When installing the vent cap, the wall opening must provide an air space clearance of 2 inches (5.1 cm) around the flue pipe. The diameter of the opening for installation of the sidewall cap will be 4 inches (10.2 cm) larger (minimum) than the nominal diameter of the installed vent pipe to the horizontal vent cap.

Install the horizontal vent cap from the outside. Mount the vent cap to the wall using four screws or wall anchors. Seal under the screw heads with caulking. Install the Category IV vent pipe from the unit to the vent cap. See detailed instructions packed with the horizontal direct vent kit.

Horizontal Vent Termination Clearances and Location

Follow all sidewall venting termination information for clearances and location under Sidewall Vent Termination Clearances and Location, page 22.

TABLE - 2E

DIRECT VENT KITS

MODEL

HORIZONTAL

VERTICAL

MODEL

HORIZONTAL

VERTICAL

KIT*

KIT*

KIT*

KIT*

 

 

502

DVK3004

VDK3026

1262

DVK3001

VDK3024

652

DVK3005

VDK3027

1442

DVK3001

VDK3024

752

DVK3005

VDK3027

1802

DVK30000

VDK3024

992

DVK3000

VDK3023

2072

DVK30000

VDK3024

*These kits include a DV box adapter, air inlet cap, and a sidewall vent termination. The VDK kits include a DV box adapter and an air inlet cap.

Combustion air inlet piping

The Direct Vent system requires the installation of a pipe to supply combustion air from the outdoors directly to the unit. Make sure the combustion air inlet is in the same pressure zone as the vent terminal.

In cold climates, use a Type-B double-wall vent pipe or an insulated single wall pipe for combustion air. This will help prevent moisture in the cool incoming air from condensing and leaking from the inlet pipe.

￿CAUTION

Units that are shut down or will not operate may experience freezing due to convective airflow in the air inlet pipe.

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Contents Save this manual for future reference Installation & Operation Manual Models 502Contents Please read before proceeding Special instructionsRemoval of Combustion Chamber Lining or Base Panels Owner warning Safety informationCopper-fin2- How it works Copper-fin2- How it works Copper-fin2- How it works Ratings SpecificationsFreeze protection Determine unit locationLocation of unit Indoor clearances from combustible constructionCombustion and ventilation air Outdoor pool heater installationLocation Hydronic systems anti-freezeMinimum Recommended Combustion AIR Supply to Equipment Room Outside Combustion Air Using Direct VentingCombustion air filter Exhaust fansCAT I Negative pressure non-condensing VentingIdentify your appliance’s vent system CAT IV Flue pipe materialsDraft Venting Vent system optionsGeneral information Venting supportBarometric damper location Common Venting Systems Conventional negative draft venting seeNegative draft Flue outlet pipingMasonry chimney installations Vertical vent termination clearances and locationInspection of a masonry chimney 1Vent Termination from Peaked Roof 10 ft. or Less From Ridge Sidewall air inlet Vertical DirectAire venting seeCombustion air inlet piping Length of air inlet pipeVertical Rooftop Air Inlet Combined air inlet pointsClearances Directaire Kits Model Horizontal KIT Vertical KIT Venting of flue productsSidewall vent termination clearances and location Sidewall venting seeSidewall with fan Sidewall venting terminationSidewall venting without fan Drain tee installationModels 502 Venting of flue products Horizontal DirectAire venting Powered Venting seeDirect venting see Flue outlet pipingVertical DV venting termination Combustion air inlet piping Masonry chimney installationHorizontal DV venting termination Horizontal Vent Termination Clearances and LocationSealing PVC, CPVC, ABS, dryer vent, and flex duct vent pipe Connecting the air inlet pipe to the unitAir inlet piping materials Length of air inlet pipeVertical Combustion Air Inlet Clearances Multiple sidewall direct vent installationsVertical and sidewall combustion air inlet Horizontal combustion air inlet clearancesOutdoor installation see Outdoor vent/air inlet locationOutdoor vent cap kit Gas pressure test Connecting to gas supplyGas connections Gas connectionVenting of combination gas valves Suggested GAS Pipe Size for Single Unit Installations ModelCombination gas valves Gas train and controlsChecking gas supply pressure GAS Piping Size Chart992 1442 Models Water connectionsCirculating pump 502 752 ModelsAuxiliary Mixed Water Limit Control Heat exchangerInitial set-up of maximum water flow Minimum Pump Performance3Heater Within 15 feet of Pool Piping 6Cascaded Heaters Beyond 15 feet of Pool Piping Pool Return Sensor Location MIN Primary Automatic bypass valve cover installation Pumped Automatic BypassOutdoor operation 3-way valve cover Relief valve Water flow switchPump purge delay Pump purge pre-running delayElectrical connections Way automatic bypass valve wiringWay Automatic Bypass Valve Wiring Remote Wire ConnectionAMP Draw Data Installation must comply withPool heater operating control module Line voltage connectionsLow voltage connections Louver proving switchPool return sensor 2-wire Pool supply/limit sensor 4-wireWiring of the cascade Alarm contactsCheck for gas leaks Pre-start checklistStartup Starting the filter systemStart the pool heater Check thermostat circuitsCheck vent and air piping Placing the pool heater in operation2Operating Instructions Set clock Configuration of the cascadeGeneral Operating informationPool heater temperature regulation DAY Switching on Sequence CascadeSequence of the cascade Sequence of operation Copper-fin2control module MENU/EXIT Display Screen ENTER/RESET UpdownTo save parameters and exit programming Access modesInstaller UserStatus display screens STG Demand Unit Pump DelaySysrtn Open Sysrtn ShortedMaintenance Maintenance and annual startup Service technicianOwner maintenance Inspect appliance interior MaintenanceAddress reported problems Inspect appliance areaIgnition system checkout Check all wiringCheck control settings Check relief valve Inspect/replace hot surface igniterInspect and clean burner Perform start-up and checks Check burner flameCheck flue gas passageways Oiled bearing circulators Review with ownerDigital Harness Connection diagramController LOW Voltage Ladder diagramRuntime Contacts 2BOARDCONNECTION Outdoor S5SENSOR POOL2ND Page
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2072, 502 specifications

Lochinvar 2072,502 is an innovative and robust water-heating solution tailored for residential and commercial applications. This model represents a significant advancement in energy efficiency and performance, catering to the dynamic heating requirements of modern buildings.

One of the standout features of Lochinvar 2072,502 is its advanced thermal efficiency. With an impressive AFUE (Annual Fuel Utilization Efficiency) rating, the unit delivers exceptional heat output while minimizing energy consumption. This not only reduces utility bills for homeowners and businesses but also supports sustainability efforts by decreasing carbon footprints.

The Lochinvar 2072,502 incorporates cutting-edge technologies that set it apart in the market. It is equipped with advanced control systems that allow users to precisely manage heating outputs, ensuring optimal comfort while conserving energy. The user-friendly digital display provides real-time data, allowing for efficient monitoring and control.

Another significant characteristic of the Lochinvar 2072,502 is its robust stainless-steel construction. This feature enhances the unit's durability and longevity, ensuring reliable performance even in challenging conditions. The high-quality materials also contribute to maintaining consistent water temperatures, which is essential for both residential and commercial heating needs.

The Lochinvar 2072,502 operates silently, making it ideal for installations in areas where noise is a concern. Its compact design allows for flexible installation options, fitting seamlessly into various spaces, whether it’s a utility room, basement, or outdoor area.

Furthermore, the unit supports multiple venting options, accommodating different building architectures and layouts. This versatility makes it an ideal choice for new builds and retrofitting existing systems.

Maintenance is streamlined with the Lochinvar 2072,502, as it features a self-diagnostics system that simplifies troubleshooting. Regular service check-ups are made easier with accessible components, allowing technicians to perform maintenance tasks efficiently.

In summary, the Lochinvar 2072,502 stands out for its high efficiency, advanced technology, durability, and flexible installation options. It is an ideal choice for those seeking a reliable and technologically advanced water-heating solution that meets the challenges of contemporary heating demands while promoting energy savings and environmental responsibility.