Pentair 250, 300 installation manual Troubleshooting & Service

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Troubleshooting & Service

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LEGEND OF FAULT ICONS AND TYPE OF PROBLEMS FLAGGED

This fault icon displays whenever there is an unexpected loss of flame. This condition may arise from air in gas supply line or malfunction of flame detection circuit or related hardware.This is a hard lockout condition requiring a manual reset to clear.

This fault icon displays whenever one or more of safety temperature limit switches open to flag an excessive temperature condition. This is a soft lockout condition and if the condition clears the fault icon will clear and normal operation of heater will procede.

This fault icon displays whenever the thermal fuse has opened due to a flame roll-out or other abnormal condition causing excessive temperatures in the cabinet. The cause of the fault must be corrected and the one-shot fuse replaced before icon can be cleared.

This fault icon displays whenever there is a failure of either the low gas pressure switch (due to low pressure or switch failure) or additionally the fan and/or air pressure switch circuit has failed resulting in an open safety circuit. The nature of these faults are mission critical for the safe operation of the heater and result in a hard lockout. The cause of the fault must be corrected and the heater will require a manual reset by toggling the power supplied to the 7800 Controller to clear the fault.

This fault icon displays whenever insufficient waterflow causes the water pressure switch to fail to close. This is a soft lockout condition and will clear by itself if the waterflow is restored. The icon will then clear and if the heater was attempting to fire the cycle will restart and continue.

P/N 471593

Rev. C 11-1-01

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Contents MiniMax NT Low NOx Series For additional free copies of this manual call 800Table of Contents MiniMax NT Low NOx Code RequirementsWarranty Information Safety RulesOperation For Your Safety Read Before Lighting Operation LightingInstallation Instructions SpecificationsInstallation Electrical ELECTRICAL, ALL HSI UnitsTWO-WIRE or THREE-WIRE Remote HOOK-UP Wire RemoteInstallation Remotes Three-wire remote Installation Single Voltage WiringInstallation Single VoltageCode or Superceding Local Wiring Codes MiniMax NTLowWater Connections PlumbingPlumbing Connections GAS Connections Installation Indoor Indoor VENTING-General RequirementsSee page 17 for Indoor Vent Adaptors Indoor Vent Adaptors Fits ALL Models Installation IndoorInstallation Outdoor VentilationGeneral Description Basic System OperationBasic Operation Water Pressure Switch Safety ControlsAIR Pressure FAN Switch Typical Water Pressure SwitchOperation of Ignition Module Basic Thermostat Operation Pentair Temperature Controller 7800 LayoutGeneral Normal Operation no RemoteTo Change the Factory Temperature Settings Time SettingTemperature & Time Setting Programming Time SETTING, cont’d Time Setting ProgrammingEnergy Saving Tips Maintenance InstructionsMaintenance Spring and Fall OperationPool and SPA Water Maintenance Water TreatmentChemical Balance If pH becomes too high over alkaline, it has these effectsTroubleshooting-Normal Operation Sequence of Heater Normal Operation SequenceTroubleshooting-Normal Operation of Heater Power Service Current Temp SET TEMP/TIMETroubleshooting & Service Service CHECKS-IGNITION Module Service ChecksFlame Sensor Current Check Troubleshooting General Heater Short Cycling Rapid On and Off OperationMinimax NT LOW NOx Heater Single Voltage Description QTY Minimax NT LOW NOx Heater Dual Voltage MiniMax NT Low NOx Dual Voltage Replacement parts Rev. C Rev. C Rev. C MiniMax NT Low NOx Heaters Limited Warranty