Raypak 1287-1758, 2100-4001 manual Important Notice, Code Requirements, Base Installation

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SECTION 1 / RECEIVING EQUIPMENT

On receipt of the equipment, visually check for external damage to the carton or the shipping crate. If the carton or shipping crate is damaged, make a note on the Bill of Lading and report the damage to the Carrier immediately. Remove the boiler from the carton or shipping crate.

Do NOT use the shipping base crate as an installation base.

On occasion, we ship some items loose. Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify Model and Serial Number of boiler. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak Pool Heater. If there are any questions which this manual does not answer, please contact the factory or your local Raypak representative.

Claims for shortages and damages must be filed with carrier by consignee. Permission to return goods must be factory authorized and are subject to a stocking charge.

Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement parts will not be accepted and will be replaced in kind only per our standard warranties.

SECTION 2 / GENERAL SPECIFICATIONS

Models 962, 1125, 1223, 1336, 1468, 1631, 1826 & 2100 through 4001 are specifically designed for indoor installation only. Models 926, 1083, 1178, 1287, 1414, 1571 & 1758 are specifically designed for outdoor instal- lation only. All heaters are standard with electronic ignition for both natural and propane applications. Heat- ers require 115V power supply. Control circuits operate at 24V, to be supplied by a 115V to 24V transformer.

These heaters are design certified and tested under the requirements of ANSI Z21.56 / CSA 4.7 American Na- tional Standard for Gas-Fired Pool Heaters. Rated inputs suitableforupto2000feetelevation.Forelevationsabove 2000 feet, reduce input 4% for each 1000 feet above sea level, as high elevation reduces combustion perfor-

IMPORTANT NOTICE

These instructions are intended for the use of qualified personnel only, specifically trained and experienced in the installation of this type of heating equipment and related system components. Installation and service personnel may be required by some states to be li- censed. If your state is such, be sure your contractor bears the appropriate license. Persons not qualified shall not attempt to fix this equipment nor attempt repairs according to these instructions.

WARNING:

Improper installation, adjustment, alteration, service or maintenance may damage the equipment, create a hazard resulting in asphyxiation, explosion or fire, and will void the warranty.

CODE REQUIREMENTS

NOTE: The heater should not be located in an area where possible water leakage will result in damage to the area adjacent to the appliance or to the structure. When such locations cannot be avoided, it is recom- mended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow.

Installation must be in accordance with local codes, or, in the absence of local codes, with the latest editions of the National Fuel Gas Code, ANSI Z223.1/NFPA 54, and National Electrical Code, ANSI/NFPA 70.

BASE INSTALLATION

Do NOT use the shipping base crate as an installation base.

Heater must be mounted on a level base, such as cement slab, cement blocks or other non-combustible surface. An optional non-combustible base is available for Indoor Heater 962 through 1826. An alternative method for providing a base for combustible floors as illustrated below. Heaters may not be installed on carpeting.

mance.

SECTION 3 / INSTALLATION

INSTRUCTIONS

CALIFORNIA PROPOSITION 65 WARNING:

12"

Minimum

4" Minimum

12"

Minimum

Sheet Metal

24 Gauge

Fig. #8148

This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Hollow concrete cinder block; align holes and leave ends open. Alternative method for providing a non-com- bustible base.

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Contents Installation and Operating Instructions Raythermtm Contents Base Installation Important NoticeCode Requirements Outdoor Heaters Models ClearancesALL Heaters Outdoor HeatersZ223.1/NFPA VentingconnectionsFIG. #8090.0 GAS Supply ConnectionsPipe Sizing for GAS Connections WaterconnectionsLocation Unitherm Governor Operation Water Pressure SwitchControls Automatic Chlorinators and Chemical FeedersFlow RATES/WATER Connections Models 1287/1336 1758/1826Poolstat Control Page To adjust the temperature Models 2100 thru Temperaturecontrols Highlimits Pool StatLOW Water CUT-OFF High & LOW GAS Pressure Switches Electrical WiringElectronic Ignition Wiring Diagram Models 926 Wiring Diagram MODELS1287-1826 Wiring Diagram Models Wiring Diagram Models Temperaturecontrol Pressure SwitchPressure Switch Adjustment START-UPPROCEDURES Controls InspectionproceduresAfter START-UP Main Burner FlameServicing Procedures Tube Cleaning Procedure TypicalRaypak Tube Cleaning KIT GAS Valve Removal Pilot Removal and CleaningHeat Exchanger Reassembly Burner Drawer RemovalUnitherm Governor Replacement Control Well ReplacementTube Replacement Procedure Procedure for Cleaning Flue GAS PassagewaysWinterization MaintenanceandcareCause Mechanical for Qualified Service Personnel onlyProblem SolutionThis does not take into account heat High Voltage Electrical Electronic Ignition IID IIDReplacement Parts List Page Page Page Models 2100, 2500, 3001, 3500 Page Page Exclusive Warranty Limitation of Liability Heat Exchanger WarrantyParts Replacement To Make Warranty ClaimLitho in U.S.A