Raypak P-926, P-1826, P-2100, P-4001 After START-UP, Inspectionprocedures, Main Burner Flame

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AFTER START-UP

Pilot System Checkout Procedure

1.Turn on power to the ignition systems and turn gas supply off.

2.Check ignition module as follows: a.Set the thermostat above pool water

temperature to turn heater on.

b.Watch for continuous spark at the pilot burner. c.Time the spark operation. Time must be within the lockout timing period (15 or 90 seconds).

d.Turn thermostat down to turn off heater and wait 60 seconds on lockout models before beginning step 3.

3.Turn on gas supply.

4.Set thermostat above pool water temperature to turn on heater.

5.Systems should start as follows:

a.Spark will turn on and pilot gas valve will open at once. Pilot burner should ignite after gas reaches the pilot burner.

b.Spark ignition should cut off when pilot flame is established.

c.Main gas valve should open and main burner should ignite after gas reaches the burner port.

INSPECTIONPROCEDURES

BURNERS

Clean main burners and air louvers of dust, lint and debris. Keep boiler area clear and free from com- bustibles and flammable liquids. Do not obstruct the flow of combustion and ventilating air. Make visual check of burner and pilot flame. Yellow flame indicates clogging of air openings. Lifting or blowing flame indicates high gas pressure. Low flame indicates low gas pressure.

4" Max

Fig. #8144

MAIN BURNER FLAME

PILOT BURNER FLAME

Feel inlet and outlet pipes. Outlet should be only slightly warmer than inlet. It should not be hot.

WARNING: Should overheating occur or the gas supply fails to shut off, turn off the manual gas control to the appliance.

CONTROLS

Check all controls to see that they are operational. To check electric safety turn off main burner. Observe pilot burner when shutting off pilot gas. Ignition spark should go on. Main gas valve will also drop out.

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Contents Installation and Operating Instructions Raythermtm Contents Important Notice Base InstallationCode Requirements Outdoor Heaters ClearancesALL Heaters Outdoor Heaters ModelsVentingconnections Z223.1/NFPAGAS Supply Connections FIG. #8090.0Waterconnections Pipe Sizing for GAS ConnectionsLocation Automatic Chlorinators and Chemical Feeders Water Pressure SwitchControls Unitherm Governor OperationModels 1287/1336 1758/1826 Flow RATES/WATER ConnectionsPoolstat Control Page To adjust the temperature Models 2100 thru Pool Stat Temperaturecontrols HighlimitsLOW Water CUT-OFF Electrical Wiring High & LOW GAS Pressure SwitchesElectronic Ignition Wiring Diagram Models 926 Wiring Diagram MODELS1287-1826 Wiring Diagram Models Wiring Diagram Models Pressure Switch TemperaturecontrolPressure Switch Adjustment START-UPPROCEDURES Main Burner Flame InspectionproceduresAfter START-UP ControlsTube Cleaning Procedure Typical Servicing ProceduresRaypak Tube Cleaning KIT Burner Drawer Removal Pilot Removal and CleaningHeat Exchanger Reassembly GAS Valve RemovalProcedure for Cleaning Flue GAS Passageways Control Well ReplacementTube Replacement Procedure Unitherm Governor ReplacementMaintenanceandcare WinterizationSolution Mechanical for Qualified Service Personnel onlyProblem CauseThis does not take into account heat Electrical Electronic Ignition IID IID High VoltageReplacement Parts List Page Page Page Models 2100, 2500, 3001, 3500 Page Page To Make Warranty Claim Heat Exchanger WarrantyParts Replacement Exclusive Warranty Limitation of LiabilityLitho in U.S.A