Raypak P-R405A, RP2100, C-R185A operating instructions Installation Operating Instructions

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CATALOG NO. 6000.52-AG

Effective: 09-01-03

Replaces: 06-15-03

INSTALLATION

AND OPERATING

INSTRUCTIONS

Models

P-R185A to P-R405A

C-R185A to P-R405A

Low NOx

P-R185AL to P-R405AL

C-R185AL to C-R405AL

RP2100

SWIMMING POOL and

SPA HEATER

WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This manual should be maintained in legible condition and kept adjacent to the heater or kept in a safe place for future reference.

Part No. 240612

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Contents What to do if YOU Smell GAS Installation Operating InstructionsContents Before START-UP START-UP ProceduresBurners WaterLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions Water Pressure Switch Maintenance and Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationReceiving Equipment General SpecificationsWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPOutdoor KIT Includes Indoor HeaterSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Combustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water ConnectionsConnectionsplasticheader Flow Rates Model Pipe Size MIN.GPM MAX.GPMINLET/OUTLETHEADER Companionflangeconnections CastironheaderPressure Relief Valve Installation Auxiliary Bypass Valve AdjustmentUnithermgovernoroperation Internal Automatic BY-PASS ValveRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Millivolt System ElectricalwiringELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IID AtmosphericWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Knob Stop Shown Above is SPA Temperature Range CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Control Panel RemovalElectroniccontrols Display FaultsDisplay Status Two-Wire Remote Operation RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Three Wire TWO FunctionFlame ROLL-OUT Safety Switch Pressure SwitchHighlimits Honeywell Pilot Robertshaw Pilot Desooting Procedure Tube Cleaning ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalBurneradjustment START-UP Procedures S8610BFlame ROLL-OUT Safety Switch OperationGAS Valve Removal Burner Drawer RemovalMain Burner and Orifice Removal Pilot RemovalMechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts List12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
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Manual 52 pages 42.2 Kb

C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.