Raypak C-R185A Receiving Equipment, General Specifications, Winterizing the Pool & SPA Heater

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WINTERIZING THE POOL & SPA HEATER

When heaters installed outdoors in freezing climate areas are to be shut down for the winter, observe the following step-by-step procedure:

1.Turn off gas valve, manual gas valve, and electrical supply to the heater.

2.Open drain plug located on the inlet/outlet header, (under water pipes). Remove the heat exchanger inspection panel on the side op- posite water piping to gain access to the drain plug on the return header. Open drain plug on return header.

Return Header

Drain Plug

Fig. #2001

Disconnect compression fittings from the pressure switch and return header that connects to the 1/4" copper tube and allow the tube to drain. For ASME

Heaters only.

PART 2 - INSTALLATION/SERVICE INSTRUCTION

SECTION 1 / RECEIVING EQUIPMENT

On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, a note should be made on the Bill of Lading when signing for equipment. Remove the heater from the carton and if it is damaged, report the damage to the carrier immediately. Save the carton.

These items are shipped loose inside the carton

with the heater:

 

STANDARD UNIT

 

ASME UNIT

1.

"Pagoda" Top

1.

"Pagoda" Top

2.

2" PVC Union with "O" rings (2)

2.

In/Out Flanges (2)

3.

Plastic pipe finish flange for gas line

3.

1-1/2" Flange Gaskets (2)

4.

Bonding lug with mounting screw

4.

2" Flange Gaskets (2)

 

(IID units only)

5.

Flange Bolts (4)

 

 

6.

Pressure Relief Valve

 

 

7.

2" CPVC Adapters (2)

 

 

8.

Plastic pipe finish flange for gas line.

 

 

9.

Bonding lug with mounting screw. (IID units only).

Be sure that you receive the number of packages indicated on the Bill of Lading.

When ordering parts, you must specify model and serial number of heater. When ordering under warranty conditions, you must also specify date of installation.

Raypak recommends that this manual be reviewed thoroughly before installing your Raypak pool/spa heater. If there are any questions that this manual does not answer, please contact the factory or your local Raypak representative.

SECTION 2 / GENERAL SPECIFICATIONS

These heaters are design certified and tested under the requirements of ANSI Z21.56 / CSA 4.7 American National Standard / CSA Standard for Gas-Fired Pool Heaters. All heaters are inter-changeable and can be used either indoor or outdoors. The appropriate top designated for that type of use is required. If desired, the top can be changed at a later date to change from outdoor to indoor or vice versa. Millivolt heater contains a self-generating electrical system operating between .25 and .75 volts.

Ambient Temperature Rating of Heater Components

Millivolt Heater with Honeywell Gas Valve +32°F to +175°F Millivolt Heater with Robertshaw Gas Valve 0°F to +175°F Electronic Ignition Heaters* -32°F to + 175°F

*Requires 120V or 240V Power Supply

Rated inputs suitable for up to 2000 feet elevation. For elevations above 2000 feet, reduce input 4% for each 1000 feet above sea level, as high elevation reduces combustion performance.

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Contents Installation Operating Instructions What to do if YOU Smell GASContents START-UP Procedures Before START-UPBurners WaterTo Turn OFF GAS to Appliance Millivolt SystemLighting Instructions Operating Instructions Electronic Ignitions SystemsWhat to do if YOU Smell GAS Maintenance and Care Procedures Water Pressure SwitchAfter START-UP Visual InspectionBasic Tips if Heater will not Fire Pool & SPA Water ChemistryAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationGeneral Specifications Receiving EquipmentWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Heater with Outdoor Stackless TOP Feet horizontallyIndoor Heater Outdoor KIT IncludesSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Specifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsGAS Pressure Adjustment Locations GAS Pressure RegulatorPipe Sizing for GAS Connections Plumbing for Water ConnectionsFlow Rates Model Pipe Size MIN.GPM MAX.GPM ConnectionsplasticheaderINLET/OUTLETHEADER Companionflangeconnections CastironheaderAuxiliary Bypass Valve Adjustment Pressure Relief Valve InstallationUnithermgovernoroperation Internal Automatic BY-PASS ValveRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Electricalwiring Millivolt SystemELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IID AtmosphericWiring Diagram KEY Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx CONTROLS/ADJUSTMENTS/REPLACEMENTS Knob Stop Shown Above is SPA Temperature RangeGeneral Location of Controls Control Panel RemovalDisplay Status Display FaultsElectroniccontrols RP2100 Remote Control Installation Two-Wire Remote OperationThree Wire TWO Function TWO Wire ONE Function ON/OFF onlyHighlimits Pressure SwitchFlame ROLL-OUT Safety Switch Honeywell Pilot Robertshaw Pilot Tube Cleaning Procedure Desooting ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalSTART-UP Procedures S8610B BurneradjustmentFlame ROLL-OUT Safety Switch OperationBurner Drawer Removal GAS Valve RemovalMain Burner and Orifice Removal Pilot RemovalTrouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDPage Replacement Parts List RAYPAK,INC12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
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C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.