Raypak C-R185A, RP2100 Flow Rates Model Pipe Size MIN.GPM MAX.GPM, Connectionsplasticheader

Page 17

Plumbing from the heater back to the pool must not have any valves or restriction that could prevent flow when the pump is operating.

CAUTION: An additional source of heated water, i.e. a solar system, must be connected to the main line ahead of the heater inlet pipe in order for it to act as the primary heat source. If the primary system provides adequate heat to maintain setpoint, the RP2100 heater will not fire. Be advised that the RP2100 control panel will then display sensed water temperatures downstream of the primary heating system, rather than the temperature of the water exiting the pool.

Heater must be located so that any water leaks will not damage the structure of adjacent area. PVC pipe may be glued directly into header unions.

FLOW RATES

MODEL

PIPE SIZE

MIN.GPM

*MAX.GPM

185

1-1/4"-1-1/2" - 2

20

125

265

1-1/4"-1-1/2" - 2

25

125

335

1-1/4"-1-1/2" - 2

35

125

405

1-1/4"-1-1/2" - 2

40

125

*When flow rates exceed maximum GPM an external auxiliary bypass valve is required. See external bypass valve section for details.

CONNECTIONS(PLASTICHEADER)

Before attaching the 2-inch unions to the inlet/outlet header, make sure the o-rings are properly seated in the grooves. Use AquaLube or equivalent non-petroleum based lubricant on the o-ring. Tighten the unions hand tight. Glue PVC piping directly to the unions.

INLET/OUTLETHEADER

Flange Gasket

Header Flange (CPVC)

Header Flange Nut (CPVC)

Inlet

Fig. #2002.1

HightemperatureCPVCHeaderFlangesandheader Flange Nuts are provided. If there is any possibility of back- siphoning when the pump stops, it is suggested that a check valve (or valves) also be installed in the system.

COMPANIONFLANGECONNECTIONS (CASTIRONHEADER)

Heater must be located so that any water leaks will not damagethestructureofadjacentarea.Hughtemperature 2" plastic pipe (CPVC) may be threaded directly into the header flanges. This is not the same as the Schedule 80 PVC pipe which is also colored gray. PVC may be used immediately after the CPVC adapters.

2" CPVC Adapters

Inlet/Outlet Header

PVC Pipe

CAUTION: NEVER install PVC directly into header flanges. Use the 2" CPVC adapter supplied loose with the heater.

DO NOT use petroleum base assembly fluids (such as Petroleum Jelly or lubricating oil). If assembly lube is required, use a silicon base such as Amoral etc.

There are two sets of flange gaskets supplied with your heater. Use the appropriate gaskets for all your heater connections. Discard unused set.

GASKET DESIGN #1: Accepts 1-1/2" copper tube or

1-1/4" galvanized pipe as a slip connection. GASKET DESIGN #2: Accepts 2" copper tube as a slip connection. The flange is threaded for 2" screw in pipe connections. Also used with the 2" CPVC adapters.

#1#2

Fig. # 8095.1

Fig. # 8097.1

INLET/OUTLETHEADER

Flange Gasket

Header Flange

Fig. # 8093.1

17

Image 17
Contents What to do if YOU Smell GAS Installation Operating InstructionsContents Before START-UP START-UP ProceduresBurners WaterTo Turn OFF GAS to Appliance Millivolt SystemLighting Instructions Operating Instructions Electronic Ignitions SystemsWhat to do if YOU Smell GAS Water Pressure Switch Maintenance and Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationReceiving Equipment General SpecificationsWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPOutdoor KIT Includes Indoor HeaterSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Combustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water ConnectionsConnectionsplasticheader Flow Rates Model Pipe Size MIN.GPM MAX.GPMINLET/OUTLETHEADER Companionflangeconnections CastironheaderPressure Relief Valve Installation Auxiliary Bypass Valve AdjustmentUnithermgovernoroperation Internal Automatic BY-PASS ValveRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Millivolt System ElectricalwiringELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IID AtmosphericWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Knob Stop Shown Above is SPA Temperature Range CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Control Panel RemovalDisplay Status Display FaultsElectroniccontrols Two-Wire Remote Operation RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Three Wire TWO FunctionHighlimits Pressure SwitchFlame ROLL-OUT Safety Switch Honeywell Pilot Robertshaw Pilot Desooting Procedure Tube Cleaning ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalBurneradjustment START-UP Procedures S8610BFlame ROLL-OUT Safety Switch OperationGAS Valve Removal Burner Drawer RemovalMain Burner and Orifice Removal Pilot RemovalMechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts List12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
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C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.