Raypak P-R405A, C-R185A operating instructions RP2100+ Heat Exchanger Reversal Procedure

Page 19

RP2100+ Heat Exchanger Reversal Procedure

(Capron Resin Header Models)

1.Remove right and left side access panels (Figure 1).

2.Disconnect wires at high limit, AGS (automatic gas shutoff), and pressure switch on the inlet/outlet header (Figure 2).

3.Electronic Ignition Heaters: Remove the thermostat temperature sensor by loosening the compression- fitting nut (Figure 3). Reroute the sensor to the left side of the heater.

4.Millivolt Heaters: Remove the temperature sensor bulb and retainer clip from the sensor well (Figure 4). Reroute the sensor bulb to the left side of the heater.

5.Remove (12) bolts holding the inlet/outlet and return headers to the tube sheets. Clean off tube sheet area where the gasket seats. Also clean off the header and the gasket. Apply a non-petroleum based lubricant to the gasket such as Aqua Lube. Reattach the headers to the opposite sides, making sure they are installed in an upright position (Figure 5). Do not over tighten. Torque should not exceed 7 ft/lbs.

6.Reconnect high limit, AGS, and pressure switch wires.

7.Electronic Ignition Heaters: Insert the temperature sensor in the compression fitting and tighten 1/2 turn past hand tight.

8.Millivolt Heaters: Insert sensor bulb and retainer clip into sensor well.

9.Allow for water flow through the heater and check for leaks.

10.Reattach access panels to the opposite sides.

For ASME Models call your factory representative.

ACCESS PANEL

Fig. #1

PRESS SWITCH

AGS

HI-LIMIT

Fig. #2

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Contents What to do if YOU Smell GAS Installation Operating InstructionsContents Water START-UP ProceduresBefore START-UP BurnersLighting Instructions Millivolt SystemTo Turn OFF GAS to Appliance What to do if YOU Smell GAS Electronic Ignitions SystemsOperating Instructions Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPColdweatheroperation Basic Tips if Heater will not FirePool & SPA Water Chemistry AUTOMATICCHLORINATORSANDCHEMICALFEED- ERSStandard Unit Asme Unit General SpecificationsReceiving Equipment Winterizing the Pool & SPA HeaterInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPOutdoor KIT Includes Indoor HeaterSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Combustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingPlumbing for Water Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Pipe Sizing for GAS ConnectionsCompanionflangeconnections Castironheader Flow Rates Model Pipe Size MIN.GPM MAX.GPMConnectionsplasticheader INLET/OUTLETHEADERInternal Automatic BY-PASS Valve Auxiliary Bypass Valve AdjustmentPressure Relief Valve Installation UnithermgovernoroperationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Atmospheric ElectricalwiringMillivolt System ELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IIDWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Control Panel Removal CONTROLS/ADJUSTMENTS/REPLACEMENTSKnob Stop Shown Above is SPA Temperature Range General Location of ControlsElectroniccontrols Display FaultsDisplay Status Two-Wire Remote Operation RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Three Wire TWO FunctionFlame ROLL-OUT Safety Switch Pressure SwitchHighlimits Honeywell Pilot Robertshaw Pilot Combustion Chamber Removal Tube Cleaning ProcedureDesooting Procedure Unitherm Governor U.G. ReplacementOperation START-UP Procedures S8610BBurneradjustment Flame ROLL-OUT Safety SwitchPilot Removal Burner Drawer RemovalGAS Valve Removal Main Burner and Orifice RemovalMechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts List12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
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C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.