Raypak RP2100, P-R405A, C-R185A Maintenance and Care Procedures, After START-UP, Visual Inspection

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AFTER START-UP

Feel the inlet and outlet pipes. Outlet pipe should be only slightly warmer than the inlet. It should not be hot.

WARNING: Should overheating occur or the gas supply fail to shut off, turn off the manual gas control to the appliance.

VISUAL INSPECTION

With the heater on, remove the door and make a visual check of the pilot and burner.

The flame should be blue with a well-defined pattern.

4" MAX

Fig. # 8205.2

MAIN BURNER FLAME

Fig. # 8964.1

PILOT BURNER FLAME

A yellow or "floating" flame indicates restricted air openings or incorrect orifice size. Should this occur, shut the heater off and contact your installer or gas supplier.

WATER PRESSURE SWITCH

A water pressure switch is provided in the heater to shut off the burners in the event that water supply to the heater is interrupted. It is very important to verify that the switch electrically opens and shuts off the gas valve when water flow to the heater is interrupted. Otherwise, rapid and severe damage will likely occur to the heater. (The water pressure switch should be checked and adjusted for proper operation by a qualified service person at the time of installation and periodically checked thereafter. Refer to pressure switch servicing instruction in Section 4 of this manual).

WARNING: Operation of the heater without water circu- lation will cause rapid and severe damage to the heater.

SECTION 2/CAUTION

Elevated water temperature can be hazardous, and the U. S. Consumer Product Safety Commission rec- ommends the following guidelines:

1.Spa or hot tub water temperatures should never exceed104°F (40°C). A temperatureof 100°F (38°C) is considered safe for a healthy adult. Special caution is suggested for young children.

2.Drinking of alcoholic beverages before or during spa or hot tub use can cause drowsiness which could lead to unconsciousness and subsequently result in drowning.

3.Pregnant Women Beware! Soaking in water over 102°F (39°C) can cause fetal damage during the first three months of pregnancy resulting in the birth of a brain-damaged or deformed child. Pregnant women should stick to the 100°F (38°C) maximum rule.

4.Before entering the spa or hot tub, users should check the water temperature with an accurate ther- mometer; spa or hot tub thermostats may err in regulating water temperatures by as much as 4°F (2.2°C).

5.Persons with a medical history of heart disease, circulatory problems, diabetes, or blood pressure problems should obtain a physician's advice before using pools or hot tubs.

6.Persons taking medications which induce drowsi- ness, such as tranquilizers, antihistamines, or anti- coagulant, should not use spas or hot tubs.

SECTION 3/MAINTENANCE AND CARE PROCEDURES

To be followed one month after start-up and then semi-annually.

1.Inspect top of heater and drafthood for soot, a sticky black substance around finned tubes and "V" baffles), and open flue gas passage ways. Any visible soot should be cleaned for proper operation.

CAUTION: Soot may be combustible. Wet sooted surfaces completely prior to cleaning. Do not use steel wire brush.

2.Clean main burners and pilot burner of dust and lint.

3.Inspect and operate all controls, gas valve and pressure relief valve.

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Contents Installation Operating Instructions What to do if YOU Smell GASContents Burners START-UP ProceduresBefore START-UP WaterMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions After START-UP Maintenance and Care ProceduresWater Pressure Switch Visual InspectionAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS Basic Tips if Heater will not FirePool & SPA Water Chemistry ColdweatheroperationWinterizing the Pool & SPA Heater General SpecificationsReceiving Equipment Standard Unit Asme UnitInstallation Instructions Heater with Outdoor Stackless TOP Feet horizontallyIndoor Heater Outdoor KIT IncludesSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Specifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsPipe Sizing for GAS Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Plumbing for Water ConnectionsINLET/OUTLETHEADER Flow Rates Model Pipe Size MIN.GPM MAX.GPMConnectionsplasticheader Companionflangeconnections CastironheaderUnithermgovernoroperation Auxiliary Bypass Valve AdjustmentPressure Relief Valve Installation Internal Automatic BY-PASS ValveRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting ELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IID ElectricalwiringMillivolt System AtmosphericWiring Diagram KEY Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx General Location of Controls CONTROLS/ADJUSTMENTS/REPLACEMENTSKnob Stop Shown Above is SPA Temperature Range Control Panel RemovalDisplay Faults ElectroniccontrolsDisplay Status RP2100 Remote Control Installation Two-Wire Remote OperationThree Wire TWO Function TWO Wire ONE Function ON/OFF onlyPressure Switch Flame ROLL-OUT Safety SwitchHighlimits Honeywell Pilot Robertshaw Pilot Unitherm Governor U.G. Replacement Tube Cleaning ProcedureDesooting Procedure Combustion Chamber RemovalFlame ROLL-OUT Safety Switch START-UP Procedures S8610BBurneradjustment OperationMain Burner and Orifice Removal Burner Drawer RemovalGAS Valve Removal Pilot RemovalTrouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDPage Replacement Parts List RAYPAK,INC12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
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C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.