Raypak RP2100, P-R405A, C-R185A operating instructions Vent Piping, GAS Supply Connections

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VENT PIPING

WARNING:

Indoor boilers require a drafthood that must be connected to a vent pipe and properly vented to the outside. Failure to follow this procedure can cause fire or fatal carbon monoxide poisoning.

Vent piping the same size as the draft hood outlet is recommended, however, when the total vent height is at least ten (10) feet (draft hood relief opening to vent terminal), the vent pipe size may be reduced as speci- fied in Chapter 10 of the National Fuel Gas Code, ANSI Z 223.1. (Canada-CAN/CGA-B149.1 and B149.2) As much as possible avoid long horizontal runs of vent pipe and too many elbows. If installation requires horizontal non-vertical runs, the vent pipe must have a minimum of 1/4 inch per foot rise and should be supported at not more than five foot intervals. Plumbers tape, criss-crossed, will serve to space both horizontal and vertical piping. Gas vents supported only by the flashing and extending above the roof more than five feet should be securely guyed or braced to withstand snow and wind loads. We recom- mend use of insulated vent pipe spacer through the roofs and walls. Another option for installation that requires horizontal runs is using the D-2 powervent kit option. The powervent is certified for category III venting up to 40 ft. equivalent 4" diameter venting.

For protection against rain or blockage by snow, the vent pipe must terminate with a vent cap which complies with the local codes or, in the absence of such codes, to the latest edition of the National Fuel Gas Code, ANSI

Z223.1. (Canada-CAN/CGA-B149.1 and B149.2) The discharge opening must be a minimum of two feet vertically from the roof surface and at least two feet higher than any part of the building within ten feet. Vent stack shall be at least five feet in vertical height above the drafthood outlet. The vent cap location shall have a minimum clearance of 4 feet horizontally from, and in no case below, unless a 4-foot horizontal distance is main- tained, from electric meters, gas meters regulators and relief equipment.

The weight of the vent stack or chimney must not rest on heater draft hood. Support must be provided in compliance with applicable codes. The heater top and draft hood must be readily removable for maintenance and inspection. Vent pipe should be adequately sup- ported to maintain proper clearances from combustible construction.

Type "B" double wall or equivalent vent pipe is recommended. However single wall metal vent pipe may be used as specified in the latest edition of the National Flue Gas Code ANSI Z 223.1. (Canada-CAN/

CGA-B149.1 and B149.2)

Fig. #RP 8119.2

GAS SUPPLY CONNECTIONS

Gas piping must have a sediment trap ahead of the heater gas controls, and a manual shut-off valve located outside the heater jacket. All gas piping should be tested after installation in accordance with local codes.

Fig. #8090.0

CAUTION: The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1/ 2 psig (3.45 KPA). Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off valve to gas supply line. FAILURE TO FOLLOW THIS PROCEDURE MAY DAMAGE THE GAS VALVE. OVER PRESSURED GAS VALVES ARE NOT COV- ERED BY WARRANTY. The heater and its gas connec- tions shall be leak tested before placing the appliance in operation. Use soapy water for leak test. DO NOT use open flame.

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Contents What to do if YOU Smell GAS Installation Operating InstructionsContents Water START-UP ProceduresBefore START-UP BurnersMillivolt System Lighting InstructionsTo Turn OFF GAS to Appliance Electronic Ignitions Systems What to do if YOU Smell GASOperating Instructions Visual Inspection Maintenance and Care ProceduresWater Pressure Switch After START-UPColdweatheroperation Basic Tips if Heater will not FirePool & SPA Water Chemistry AUTOMATICCHLORINATORSANDCHEMICALFEED- ERSStandard Unit Asme Unit General SpecificationsReceiving Equipment Winterizing the Pool & SPA HeaterInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPOutdoor KIT Includes Indoor HeaterSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Combustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingPlumbing for Water Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Pipe Sizing for GAS ConnectionsCompanionflangeconnections Castironheader Flow Rates Model Pipe Size MIN.GPM MAX.GPMConnectionsplasticheader INLET/OUTLETHEADERInternal Automatic BY-PASS Valve Auxiliary Bypass Valve AdjustmentPressure Relief Valve Installation UnithermgovernoroperationRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Atmospheric ElectricalwiringMillivolt System ELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IIDWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Control Panel Removal CONTROLS/ADJUSTMENTS/REPLACEMENTSKnob Stop Shown Above is SPA Temperature Range General Location of ControlsDisplay Faults ElectroniccontrolsDisplay Status Two-Wire Remote Operation RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Three Wire TWO FunctionPressure Switch Flame ROLL-OUT Safety SwitchHighlimits Honeywell Pilot Robertshaw Pilot Combustion Chamber Removal Tube Cleaning ProcedureDesooting Procedure Unitherm Governor U.G. ReplacementOperation START-UP Procedures S8610BBurneradjustment Flame ROLL-OUT Safety SwitchPilot Removal Burner Drawer RemovalGAS Valve Removal Main Burner and Orifice RemovalMechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts List12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
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C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.