Raypak C-R185A, RP2100, P-R405A operating instructions Contents

Page 2

CONTENTS

3PART ONE

OWNER'S OPERATING INSTRUCTIONS

3SECTION 1 START-UPPROCEDURES

3Before Start-Up

4Lighting Instructions & Shut-Off Procedure (Manually Lighted Pilot MV)

5Operating Instruction & Shut-Off Procedures (Automatically Lighted Pilot IID)

6After Start-Up

6SECTION 2 CAUTION

6SECTION 3

MAINTENANCE&CAREPROCEDURE

7Pool & Spa Water Chemistry

7Cold Weather Operation

8Winterizing the Pool & Spa Heater

8PART TWO

INSTALLATION/SERVICEINSTRUCTIONS

8SECTION 1

RECEIVINGEQUIPMENT

8SECTION 2

GENERALSPECIFICATIONS

9SECTION 3

INSTALLATION INSTRUCTIONS

11 IndoorHeater

14Combustion Air

15Vent Piping

15Gas Supply Connections

16Plumbing For Water Connections

19RP2100 Heat Exchanger Reversal Procedure

21Electrical Wiring

22Wiring Diagram-Millivolt

23Wiring Diagram-Electronic Ignition

24Wiring Diagram- Low NOx

25SECTION 4

SERVICING INSTRUCTIONS

25

General Location of Controls

25Control Adjustments/Replacements

26Electronic Controls

27Remote Control Installation

29Pressure Switch Adjustment

29Flame Roll-Out Safety Switch

29

High Limit Removal

29Pilot Safety Millivolt and IID

30BurnerDrawerRemoval

30

Gas Valve Removal

30

Main Burner and Orifice Removal

30Pilot Removal and Cleaning

30Heat Exchanger Removal

31Tube Cleaning Procedure

31Desooting Procedure

31Control Immersion Well replacement

31Unitherm Governor (U.G.) Replacement

32Low Nox Addenda

34SECTION 5

TROUBLE SHOOTING GUIDE

34Mechanical

35Electrical MV Units

36Electrical IID Units

37Digital Diagnostics

38SECTION 6 REPLACEMENTPARTS

39IPL Drawing

41Part Numbers

45Warranty

2

Image 2
Contents Installation Operating Instructions What to do if YOU Smell GASContents Burners START-UP ProceduresBefore START-UP WaterTo Turn OFF GAS to Appliance Millivolt SystemLighting Instructions Operating Instructions Electronic Ignitions SystemsWhat to do if YOU Smell GAS After START-UP Maintenance and Care ProceduresWater Pressure Switch Visual InspectionAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS Basic Tips if Heater will not FirePool & SPA Water Chemistry ColdweatheroperationWinterizing the Pool & SPA Heater General SpecificationsReceiving Equipment Standard Unit Asme UnitInstallation Instructions Heater with Outdoor Stackless TOP Feet horizontallyIndoor Heater Outdoor KIT IncludesSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Specifications and Dimensions Combustion AIR Indoor Units OnlyVent Piping GAS Supply ConnectionsPipe Sizing for GAS Connections GAS Pressure Adjustment LocationsGAS Pressure Regulator Plumbing for Water ConnectionsINLET/OUTLETHEADER Flow Rates Model Pipe Size MIN.GPM MAX.GPMConnectionsplasticheader Companionflangeconnections CastironheaderUnithermgovernoroperation Auxiliary Bypass Valve AdjustmentPressure Relief Valve Installation Internal Automatic BY-PASS ValveRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting ELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IID ElectricalwiringMillivolt System AtmosphericWiring Diagram KEY Wiring Diagram Millivolt Units With Mechanical ThermostatWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx General Location of Controls CONTROLS/ADJUSTMENTS/REPLACEMENTSKnob Stop Shown Above is SPA Temperature Range Control Panel RemovalDisplay Status Display FaultsElectroniccontrols RP2100 Remote Control Installation Two-Wire Remote OperationThree Wire TWO Function TWO Wire ONE Function ON/OFF onlyHighlimits Pressure SwitchFlame ROLL-OUT Safety Switch Honeywell Pilot Robertshaw Pilot Unitherm Governor U.G. Replacement Tube Cleaning ProcedureDesooting Procedure Combustion Chamber RemovalFlame ROLL-OUT Safety Switch START-UP Procedures S8610BBurneradjustment OperationMain Burner and Orifice Removal Burner Drawer RemovalGAS Valve Removal Pilot RemovalTrouble Shooting Guide MechanicalforqualifiedservicepersonnelonlyElectrical Standing Pilot Millivolt Raypak Pool or SPA Heater Electrical Check with MV GAS ValveTroubleshooting Honeywell S8600 Electrical Electronic Ignition IIDPage Replacement Parts List RAYPAK,INC12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
Related manuals
Manual 52 pages 42.2 Kb

C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.