Raypak C-R185A, RP2100, P-R405A Pressure Switch, Flame ROLL-OUT Safety Switch, Highlimits

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PRESSURE SWITCH

The pressure switch, or heater actuator, insures that the heater operates only when the filter pump is in operation. It is located on the inlet/outlet header. It is factory set at 1.75 PSI for deck level installations. When the heater is located below the level of the spa or pool, it may be necessary to reset the pressure switch to compensate for the no-flow static head. If it is necessary to reset the pressure switch, utilize the following proce- dure:

PRESSURE SWITCH ADJUSTMENT

FLAME ROLL-OUT SAFETY SWITCH

The heater is equipped with a thermal cutoff device to prevent flame roll-out in the event the heat exchanger becomes blocked. This is a "Single-use" type fusible link or thermal fuse, that must be replaced when disabled by an over temperature condition, caused by excessive restriction in the heat exchanger flue passage.

Fig. #9438

Adjustment

Knob

1.With pump and heater on, turn adjustment knob (clockwise) until a click is heard from the gas valve.

2.Turn adjustment knob (counter clockwise) 1/4 turn.

3.Turnpumpoffandonseveral times. Heater should shut off immediately. If it does not, repeat steps above until proper adjustments made.

Fig. #9440

HIGHLIMITS

The heater is equipped with two automatic high limits. Both are located in the inlet/outlet header. Both are set to open at 135°F.

NOTE: An erratic high limit is often characteristic of internal heat exchanger problem, i.e. scale buildup, defective bypass. Refer to troubleshooting sections.

HIGH LIMIT REMOVAL

PRESSURE SWITCH

ADJUSTMENT RANGE

Fig. # 8152.1

1.Shut off main electrical power switch to heater.

2.Remove inlet/outlet in- spection panel.

3.Remove defective high limit and replace with a new high limit.

4.Replace inspection panel.

Fig. # 9439

NOTE: If heater is installed outside of the limits shown,

PILOT SAFETY (Millivolt)

The heaters equipped with the standing pilot (millivolt

a higher pressure rated (11 psi) switch may be used or a

system), have pilot generators which act as a safety

flow switch mounted and wired adjacent to the heater may

device to shut off the flow of gas to the main burners and

be used in place of the factory mounted pressure switch.

the pilot burner in case the pilot flame is extinguished.

See Parts List for 11 psi pressure switch.

The pilot burner must be manually relighted to place the

TWO SPEED PUMPS

heater in operation again. Refer to the lighting instruc-

tions provided on the heater label.

In some cases, the flow on the low speed is insuffi-

 

cient to operate the heater. This is apparent when the

PILOT SAFETY (Electronic)

pressure switch cannot be further adjusted or if the heater

The heater employs a pilot safety which closes the

makes banging noises or goes off on high limit. In these

main gas valve within 8/10ths of a second whenever the

cases, the pump must be run at high speed when heating

pilot flame is interrupted. Pilot flame is automatically lit

the water.

when the device is powered. Unit performs its own safety

 

CAUTION: Do not operate the heater without the function

check and opens the main valve only after the pilot is

of a properly adjusted pressure switch or flow switch.

proven to be lit.

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Contents What to do if YOU Smell GAS Installation Operating InstructionsContents Before START-UP START-UP ProceduresBurners WaterTo Turn OFF GAS to Appliance Millivolt SystemLighting Instructions Operating Instructions Electronic Ignitions SystemsWhat to do if YOU Smell GAS Water Pressure Switch Maintenance and Care ProceduresAfter START-UP Visual InspectionPool & SPA Water Chemistry Basic Tips if Heater will not FireAUTOMATICCHLORINATORSANDCHEMICALFEED- ERS ColdweatheroperationReceiving Equipment General SpecificationsWinterizing the Pool & SPA Heater Standard Unit Asme UnitInstallation Instructions Feet horizontally Heater with Outdoor Stackless TOPOutdoor KIT Includes Indoor HeaterSecuring the top panel cover- Indoor KIT only Installing the top cover- Outdoor KIT only Combustion AIR Indoor Units Only Specifications and DimensionsGAS Supply Connections Vent PipingGAS Pressure Regulator GAS Pressure Adjustment LocationsPipe Sizing for GAS Connections Plumbing for Water ConnectionsConnectionsplasticheader Flow Rates Model Pipe Size MIN.GPM MAX.GPMINLET/OUTLETHEADER Companionflangeconnections CastironheaderPressure Relief Valve Installation Auxiliary Bypass Valve AdjustmentUnithermgovernoroperation Internal Automatic BY-PASS ValveRP2100+ Heat Exchanger Reversal Procedure Jaco Fitting Millivolt System ElectricalwiringELECTRONICINTERMITTENTIGNITIONDEVICESYS- TEM IID AtmosphericWiring Diagram Millivolt Units With Mechanical Thermostat Wiring Diagram KEYWiring Diagram IID Units atmospheric Wiring Diagram IID Units Low NOx Knob Stop Shown Above is SPA Temperature Range CONTROLS/ADJUSTMENTS/REPLACEMENTSGeneral Location of Controls Control Panel RemovalDisplay Status Display FaultsElectroniccontrols Two-Wire Remote Operation RP2100 Remote Control InstallationTWO Wire ONE Function ON/OFF only Three Wire TWO FunctionHighlimits Pressure SwitchFlame ROLL-OUT Safety Switch Honeywell Pilot Robertshaw Pilot Desooting Procedure Tube Cleaning ProcedureUnitherm Governor U.G. Replacement Combustion Chamber RemovalBurneradjustment START-UP Procedures S8610BFlame ROLL-OUT Safety Switch OperationGAS Valve Removal Burner Drawer RemovalMain Burner and Orifice Removal Pilot RemovalMechanicalforqualifiedservicepersonnelonly Trouble Shooting GuideRaypak Pool or SPA Heater Electrical Check with MV GAS Valve Electrical Standing Pilot MillivoltElectrical Electronic Ignition IID Troubleshooting Honeywell S8600Page RAYPAK,INC Replacement Parts List12-P Fig# Pilot Assemblies Page Page Page Page Limitedwarranty Raypakresidentialswimmingpoolandspaheaters
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Manual 52 pages 42.2 Kb

C-R185A, P-R405A, RP2100 specifications

Raypak is a leading manufacturer in the heating and cooling industry, renowned for its innovative products that cater to both residential and commercial sectors. One of its product lines, the RP2100 series, exemplifies cutting-edge technology and features designed to enhance efficiency and performance in pool heating systems.

The RP2100 models, particularly the P-R185B through R-P405B series, incorporate advanced heat exchanger technology, enabling them to offer exceptional heat transfer efficiency. The titanium heat exchangers are designed for durability and resistance against corrosion, particularly in saltwater environments, ensuring the longevity of the system. These units are engineered for both outdoor and indoor applications, with the versatility to adapt to various heating requirements.

In terms of energy efficiency, the RP2100 series boasts a high coefficient of performance (COP), making them cost-effective solutions for pool heating. They are equipped with digital thermostats that provide accurate temperature control, ensuring consistent heating capabilities while minimizing energy consumption. The inclusion of intelligent controls allows for seamless integration with existing systems and provides users with the ability to schedule heating cycles, further enhancing energy savings.

Moving beyond the RP2100 series, the C-R185B to C-R405B models are specifically tailored for commercial applications, combining robust performance with user-friendly features. These commercial heaters are designed to handle larger volumes of water and are built to withstand the rigors of high-traffic environments, such as resorts and sports complexes. Their vertical design optimizes space and promotes better airflow, which is crucial in high-demand scenarios.

The P-R185BL to P-R405BL and C-R185BL to C-R405BL models feature noise-reducing technology, making them suitable for residential settings where peace and quiet are paramount. They utilize advanced acoustic insulation materials that minimize operational noise without sacrificing performance.

In summary, the Raypak RP2100, P-R185B to R-P405B, C-R185B to C-R405B, P-R185BL to P-R405BL, and C-R185BL to C-R405BL series represent the pinnacle of innovation in pool heating solutions. With their durable construction, energy-efficient designs, and advanced technologies, these models are ideal for users seeking reliability, efficiency, and quiet operation in both residential and commercial environments. Investing in Raypak products ensures superior heating performance, longevity, and overall satisfaction.
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