Troy-Bilt 12212 Engine Cleaning, Engine OIL Service, AIR Cleaner Service, Spark Plug Service

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Section 5: Maintenance

WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

5.On engines with a dipstick, remove it, wipe it clean, and reinstall it finger-tight. Remove the dipstick and check the reading. Add oil (if required) to bring the level to the FULL mark. Do not overfill.

B. To Change the Engine Oil:

Change the engine oil as instructed in the separate Engine Owner’s Manual.

ENGINE CLEANING

The engine must be kept clean to assure smooth operation and to prevent damage from overheating. Refer to the separate Engine Owner’s Manual for specific repair and cleaning instructions. All inspections and services must be done with the engine shut off and cool to the touch.

Figure 5-3: Remove drain plug to drain transmission gear oil (also remove oil fill plug and oil level check plug).

ENGINE OIL SERVICE

Check the engine oil level before starting the engine each day and check it after each 5 hours of continuous operation.

AIR CLEANER SERVICE

The engine air cleaner filters dirt and dust out of the air before it enters the carbure- tor. Operating the engine with a dirty, clogged air filter can cause poor perfor- mance and damage to the engine. Never operate the engine without the air cleaner installed. Inspect and service the air cleaner more often if operating in very dusty or dirty conditions.

Service the air cleaner as instructed in the separate Engine Owner’s Manual.

CARBURETOR/GOVERNOR CONTROL ADJUSTMENTS

The carburetor was adjusted at the factory for best operating speed. Refer to the sep- arate Engine Owner’s Manual for any adjustment information or see your autho- rized engine service dealer.

The governor controls the maximum safe operating speed and protects the engine and all moving parts from damage caused by overspeeding. Do not tamper with the engine governor settings. Seek authorized service if a problem exists.

Running the engine when it is low on oil will quickly ruin the engine.

It is recommended that you change the motor oil after every 10 hours of opera- tion and even sooner when operating in extremely dirty or dusty conditions. Refer to the separate Engine Owner’s Manual for detailed service instructions.

A. To Check the Engine Oil Level:

1. Move the tiller to a level area and shut

off the engine.

SPARK PLUG SERVICE

Inspect and clean or replace the spark plug after every 100 operating hours or annually. Clean the plug and set the gap as described in the separate Engine Owner’s Manual.

In some areas, local law requires using resistor spark plugs to suppress ignition signals. If the engine was originally equipped with a resistor spark plug, use the same type for replacement.

WARNING

Operators shall not tamper with the engine governor settings on the machine; the governor controls the maximum safe operating speed to protect the engine and all moving parts from damage caused by overspeed. Authorized service shall be sought if a problem exists.

2.

Level the engine by moving the Depth

Regulator Lever up or down as needed.

3.

Clean the area around the oil dipstick

or oil fill tube to prevent dirt from falling

into the crankcase.

4.

On engines with an oil fill tube,

remove the filler cap, add oil (if required)

until it reaches the top of the tube and

reinstall the filler cap.

SPARK ARRESTER SCREEN SERVICE

If the engine muffler is equipped with a spark arrester screen, remove and clean it according to the time intervals and instructions in the separate Engine Owner’s Manual.

THROTTLE CONTROL ADJUSTMENT

If the engine does not respond to various throttle lever settings, refer to the separate Engine Owner’s Manual for service infor- mation or contact your local authorized engine service dealer.

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Contents 7HP Pony REAR-TINE Tiller Recoil Start Model shownSee Back Cover for Customer Service information Safety Exercise caution to avoid slipping or fallingKeep children and pets away Use slower engine speedsOperating Symbols To Avoid Serious InjuryIntroduction Inspect unitAttach Handlebars Screw the height adjustment handle Attach Forward Clutch RodAttach Reverse Clutch Control Hairpin CotterReinstall and hand-tighten the oil fill plug N Check Gear Oil Level in TransmissionSelect the proper hole in the clutch If the gap is incorrectAttach Engine Throttle Lever Check Air Pressure in TiresAdd Motor Oil to Engine Attach Wheel Gear LeverBattery Activation and Charging Check Hardware for TightnessAttach Battery Cables and Vent Tube Install BatteryConnect Wiring Harness KeyswitchWheel Gear Lever Forward ClutchTo Operate the Forward Clutch EngageHandlebar Height Adjustment To Adjust the Handlebar HeightReverse Clutch Depth RegulatorElectric Start Keyswitch electric start model Engine Throttle LeverStop on recoil start model only Stop Stops the engine Pre-Start Checklist IntroductionBREAK-IN Operation Starting and Stopping EngineOperating the Tiller Starting the EngineStopping the Engine Stop Stop positionKeyswitch to OFF to stop the engine Turning the Tiller AroundFor forward motion of the wheels and tines For reverse motion of the wheels and tinesLet the tiller do the work Tilling depthsAvoid tilling soggy, wet soil Avoid making footprintsTilling across slopes without using terraces Clearing the tinesTilling on slopes Tilling up and down slopesPower Composting Loading and Unloading TillerRequired Maintenance Schedule ProcedureTiller Lubrication EveryTransmission Gear OIL Service Check HardwareCheck Tire Pressure Check for OIL LeaksEngine Cleaning Engine OIL ServiceAIR Cleaner Service CARBURETOR/GOVERNOR Control AdjustmentsWheel Gear Cable Adjustment OFF Season StorageBolo Tines Reinstall the belt cover and secure it with the two nuts Checking and Adjusting Tension on the Drive BeltsCutting Edge Tine Threads Installing the Forward Drive Belt Forward Drive Belt Removal and InstallationRemoving the Forward Drive Belt Reverse Drive Belt Removal and Installation Removing the Reverse Drive BeltBattery Maintenance Installing the Reverse Drive BeltReconnect the reverse cable wire to the Z-fitting Q, Figure Battery Care in ServiceTiller Weight Transmission Gear OIL SpecificationsTiller Length Tiller WidthTroubleshooting Problem Possible Cause CorrectionModels 12211 HOOD, Bracket and Depth RegulatorPart Description QTYHandlebar Assembly and Control Levers Bellcrank See PgParts List ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover Part Description QTY Forward Idler Assembly 9621 Input Pinion Shaft & Gear Assembly Drive SHAFT, Input Pinion Shaft and Gear AssembliesMain Drive Shaft Wheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Bolo TINES, Wheels Two ea. Refs 1733398 Hex Locknut, 3/8-16 1982612HILLER/FURROWER Attachment Electric Start Assembly 96512 Battery, 12 Volt, 9 Amp Incl 9462 ROW Marker Attachment Bumper Attachment1904522001 Models 12211 ROW Marker Attachment & Bumper AttachmentDescription QTY Row Marker AttachmentWarranty Service Replacement PartsEngine Service and Repair Owner Registration Card