Troy-Bilt 12211, 12212 owner manual OFF Season Storage, Bolo Tines, Wheel Gear Cable Adjustment

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Section 5: Maintenance

WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

WHEEL GEAR CABLE ADJUSTMENT

OFF SEASON STORAGE

When the Wheel Gear Lever is in DISEN-

When the tiller won’t be used for

GAGE, the wheels will roll freely (free-

extended periods, prepare it for storage

wheel). The wheels should not roll freely

as follows:

when the lever is in ENGAGE. If the

1. Clean the tiller and engine.

wheels roll freely when the Wheel Gear

2. Do routine tiller lubrication and check

Lever is in ENGAGE, the wheel gear cable

for loose parts and hardware.

needs to be adjusted as described below.

3. Protect the engine and perform recom-

1. With the engine shut off and the spark

mended engine maintenance by following

plug wire disconnected, put the Wheel

the engine storage instructions found in

Gear Lever in ENGAGE.

the separate Engine Owner’s Manual.

2. Loosen the top adjustment nut (A,

NOTE: Be sure to protect the fuel lines,

Figure 5-4) on the wheel gear cable

carburetor and fuel tank from gum

bracket that is located on the left side rear

deposits by removing fuel or by treating

of the transmission.

fuel with a fuel stabilizer (follow engine

3. Push the wheel gear cable (B) down

manufacturer’s recommendations).

and roll the tiller slightly forward or back-

4. On electric start units, follow “Battery

ward until the eccentric lever (C) engages

Storage” instructions in this Section.

(locks) the wheels. Hold the cable in that

5. Store unit in a clean, dry area.

position and tighten the top (A) and

6. Never store the tiller with fuel in the

bottom (D) adjustment nuts.

4. Move the Wheel Gear Lever to ENGAGE

fuel tank in an enclosed area where gas

fumes could reach an open flame or

and DISENGAGE several times to check

spark, or where ignition sources are

the adjustment. The wheels should not

present (space heaters, hot water heaters,

roll when the lever is in ENGAGE, but

furnaces, etc.).

they should roll when the lever is in DIS-

 

ENGAGE. Readjust the cable as required.

 

 

BOLO TINES

 

The tines will wear with use and should

 

be inspected at the beginning of each

B

tilling season and after every 30 operating

hours. Tines can be replaced individually

 

A

or as a complete set. Never inspect or

service the tines unless the engine is

 

D

stopped, the spark plug wire is discon-

 

nected, and the ignition key is removed

C

on electric start models.

A. Tine Inspection:

 

Figure 5-4: Wheel gear cable assembly.

With use, the tines will become shorter,

narrower and pointed (Figure 5-5). Badly

 

worn tines will result in a loss of tilling

 

depth and reduced effectiveness when

 

chopping up and turning under organic

 

matter. Use Figure 5-5 as a guide to

 

when the tines should be replaced.

Moderate Wear

New

Tine

Replace

Figure 5-5: Checking tines for wear.

B. Removing a Single Tine:

1.Remove the two screws and nuts that attach a single tine to the tine holder (Figure 5-6). If needed, use penetrating oil to help free the nuts.

2.When installing a single tine, be sure to position it so that its cutting edge will enter the soil first as the tiller moves forward.

C. Removing a Tine Assembly:

1.If removing both tine assemblies, mark them “left” and “right” before removal. Doing so will help ensure that the assem- blies are reinstalled on the correct sides of the tiller.

2.Remove the screw and locknut that secure the tine assembly to the tine shaft (Photo 5-7). Pull the tine assembly off the shaft (if necessary, use a rubber mallet to tap the tine assembly outward).

3.Before reinstalling the tine assembly, inspect the tine shaft for rust, rough spots or burrs and file or sand as needed. Apply a thin coat of grease to the shaft.

4.Install each tine assembly so that the cutting edge of the tines will enter the soil first when the tiller moves forward. Secure the tine assembly to the tine shaft using the screw and locknut previously removed. Tighten securely.

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Contents Recoil Start Model shown 7HP Pony REAR-TINE TillerSee Back Cover for Customer Service information Exercise caution to avoid slipping or falling SafetyUse slower engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsInspect unit IntroductionAttach Handlebars Attach Forward Clutch Rod Screw the height adjustment handleAttach Reverse Clutch Control Hairpin CotterCheck Gear Oil Level in Transmission Reinstall and hand-tighten the oil fill plug NSelect the proper hole in the clutch If the gap is incorrectCheck Air Pressure in Tires Attach Engine Throttle LeverAdd Motor Oil to Engine Attach Wheel Gear LeverCheck Hardware for Tightness Battery Activation and ChargingInstall Battery Attach Battery Cables and Vent TubeKeyswitch Connect Wiring HarnessForward Clutch Wheel Gear LeverTo Operate the Forward Clutch EngageTo Adjust the Handlebar Height Handlebar Height AdjustmentReverse Clutch Depth RegulatorEngine Throttle Lever Electric Start Keyswitch electric start modelStop on recoil start model only Stop Stops the engine Introduction Pre-Start ChecklistBREAK-IN Operation Starting and Stopping EngineStarting the Engine Operating the TillerStopping the Engine Stop Stop positionTurning the Tiller Around Keyswitch to OFF to stop the engineFor forward motion of the wheels and tines For reverse motion of the wheels and tinesTilling depths Let the tiller do the workAvoid tilling soggy, wet soil Avoid making footprintsClearing the tines Tilling across slopes without using terracesTilling on slopes Tilling up and down slopesLoading and Unloading Tiller Power CompostingProcedure Required Maintenance ScheduleTiller Lubrication EveryCheck Hardware Transmission Gear OIL ServiceCheck Tire Pressure Check for OIL LeaksEngine OIL Service Engine CleaningAIR Cleaner Service CARBURETOR/GOVERNOR Control AdjustmentsOFF Season Storage Wheel Gear Cable AdjustmentBolo Tines Checking and Adjusting Tension on the Drive Belts Reinstall the belt cover and secure it with the two nutsCutting Edge Tine Threads Forward Drive Belt Removal and Installation Installing the Forward Drive BeltRemoving the Forward Drive Belt Removing the Reverse Drive Belt Reverse Drive Belt Removal and InstallationInstalling the Reverse Drive Belt Battery MaintenanceReconnect the reverse cable wire to the Z-fitting Q, Figure Battery Care in ServiceTransmission Gear OIL Specifications Tiller WeightTiller Length Tiller WidthProblem Possible Cause Correction TroubleshootingHOOD, Bracket and Depth Regulator Models 12211Part Description QTYBellcrank See Pg Handlebar Assembly and Control LeversParts List ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover Part Description QTY Forward Idler Assembly 9621 Drive SHAFT, Input Pinion Shaft and Gear Assemblies Input Pinion Shaft & Gear AssemblyMain Drive Shaft Wheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Two ea. Refs 1733398 Hex Locknut, 3/8-16 1982612 Bolo TINES, WheelsHILLER/FURROWER Attachment Electric Start Assembly 96512 Battery, 12 Volt, 9 Amp Incl 9462 Bumper Attachment ROW Marker Attachment1904522001 ROW Marker Attachment & Bumper Attachment Models 12211Description QTY Row Marker AttachmentReplacement Parts Warranty ServiceEngine Service and Repair Owner Registration Card