Troy-Bilt 12211, 12212 owner manual Attach Battery Cables and Vent Tube, Install Battery

Page 11

Section 2: Assembly

DANGER

Batteries produce explosive gases!

• Keep sparks, flame and cigarettes

away.

• Ventilate area when charging or using

battery in an enclosed space.

• Make sure venting path of battery is

always open once battery is filled with

acid.

• Follow safety rules and instructions

supplied by manufacturers of battery

and charger unit.

• During charging, do not leave battery

unattended. Charging time need not

DANGER

Do not touch positive (+) battery terminal and any surrounding metal with tools, jewelry or other metal objects. Failure to comply could cause a short circuit that could cause electri- cal burns or an explosion of battery gases.

Incorrect installation of the battery can result in electrical system damage. Follow installation instruc- tions carefully to avoid damage.

STEP 3: Attach Battery Cables and Vent Tube

1.Locate the positive battery cable, which is connected to the starter solenoid on the left-side of the battery post (a rubber boot covers the connection). A second rubber boot is loosely installed on the cable. Using the small screw and nut from the hardware bag, connect the loose end of the cable to the positive (+) post on the battery. See Figure 2-18.

2.Slide the rubber boot over the positive

(+) battery post.

be continuous.

• When checking the battery for

gassing, always wear safety goggles

and use a flashlight to look down into

the cells.

B. To Charge the Battery:

To obtain maximum battery life, charge the battery using the following method until all cells are gassing freely. A battery is gassing freely when the surface of the electrolyte is covered with tiny bubbles.

Be sure to follow all instructions provided by the manufacturer of the battery charg- ing unit that is being used to charge the battery.

1. Charge the battery approximately

three to five hours at a rate of 1-to-2

amperes. Turn the battery charger off

and disconnect the charger cables from

the battery terminals.

2. Check the electrolyte level in each cell.

If the electrolyte level has fallen, refill the

battery with distilled water until the level

reaches the UPPER LEVEL line.

3. Securely replace all six filler caps.

Use a baking soda and water solution to

rinse of any electrolyte that may have

spilled. Then dry the battery.

STEP 2: Install Battery

1.Reinstall the battery on the battery mounting base with the two cable mount- ing posts facing to the rear of the tiller. Be sure that the positive (+) post is on the left-side of the tiller and the negative (-) post is on the right-side (as viewed from rear of tiller). See Figure 2-17.

2.Reinstall the battery hold-down bracket over the battery with the ignition switch (T, Figure 2-17) toward the front of the unit. Attach the bracket to the mounting base using the two 1/4-20 x 1- 1/4" carriage screws (insert screws up from beneath mounting base), 1/4" lock- washers and 1/4"-20 nuts removed previ- ously. Tighten the nuts securely, but not so much as to bend the tabs on the hold- down bracket.

(+)T

(–)

Rubber Boot

Figure 2-18: Attach positive (+) battery cable. Cover connection with rubber boot.

3.The negative battery cable is con- nected to the upper mounting screw that attaches the starter solenoid to the back of the battery post. This is the ground for the negative cable. Using the second screw and nut, attach the loose end of the cable to the negative (-) battery post. See Figure 2-19.

Figure 2-17: Attach hold-down clamp.

Figure 2-19: Attach negative (-) battery cable.

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Contents Recoil Start Model shown 7HP Pony REAR-TINE TillerSee Back Cover for Customer Service information Exercise caution to avoid slipping or falling SafetyUse slower engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsAttach Handlebars IntroductionInspect unit Hairpin Cotter Screw the height adjustment handleAttach Forward Clutch Rod Attach Reverse Clutch ControlIf the gap is incorrect Reinstall and hand-tighten the oil fill plug NCheck Gear Oil Level in Transmission Select the proper hole in the clutchAttach Wheel Gear Lever Attach Engine Throttle LeverCheck Air Pressure in Tires Add Motor Oil to EngineCheck Hardware for Tightness Battery Activation and ChargingInstall Battery Attach Battery Cables and Vent TubeKeyswitch Connect Wiring HarnessEngage Wheel Gear LeverForward Clutch To Operate the Forward ClutchDepth Regulator Handlebar Height AdjustmentTo Adjust the Handlebar Height Reverse ClutchStop on recoil start model only Stop Stops the engine Electric Start Keyswitch electric start modelEngine Throttle Lever Starting and Stopping Engine Pre-Start ChecklistIntroduction BREAK-IN OperationStop Stop position Operating the TillerStarting the Engine Stopping the EngineFor reverse motion of the wheels and tines Keyswitch to OFF to stop the engineTurning the Tiller Around For forward motion of the wheels and tinesAvoid making footprints Let the tiller do the workTilling depths Avoid tilling soggy, wet soilTilling up and down slopes Tilling across slopes without using terracesClearing the tines Tilling on slopesLoading and Unloading Tiller Power CompostingEvery Required Maintenance ScheduleProcedure Tiller LubricationCheck for OIL Leaks Transmission Gear OIL ServiceCheck Hardware Check Tire PressureCARBURETOR/GOVERNOR Control Adjustments Engine CleaningEngine OIL Service AIR Cleaner ServiceBolo Tines Wheel Gear Cable AdjustmentOFF Season Storage Cutting Edge Tine Reinstall the belt cover and secure it with the two nutsChecking and Adjusting Tension on the Drive Belts Threads Removing the Forward Drive Belt Installing the Forward Drive BeltForward Drive Belt Removal and Installation Removing the Reverse Drive Belt Reverse Drive Belt Removal and InstallationBattery Care in Service Battery MaintenanceInstalling the Reverse Drive Belt Reconnect the reverse cable wire to the Z-fitting Q, FigureTiller Width Tiller WeightTransmission Gear OIL Specifications Tiller LengthProblem Possible Cause Correction TroubleshootingQTY Models 12211HOOD, Bracket and Depth Regulator Part DescriptionBellcrank See Pg Handlebar Assembly and Control LeversParts List ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover Part Description QTY Forward Idler Assembly 9621 Main Drive Shaft Input Pinion Shaft & Gear AssemblyDrive SHAFT, Input Pinion Shaft and Gear Assemblies Wheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Two ea. Refs 1733398 Hex Locknut, 3/8-16 1982612 Bolo TINES, WheelsHILLER/FURROWER Attachment Electric Start Assembly 96512 Battery, 12 Volt, 9 Amp Incl 9462 1904522001 ROW Marker AttachmentBumper Attachment Row Marker Attachment Models 12211ROW Marker Attachment & Bumper Attachment Description QTYOwner Registration Card Warranty ServiceReplacement Parts Engine Service and Repair