Troy-Bilt 12211, 12212 owner manual Threads

Page 27

Section 5: Maintenance

WARNING Before inspecting, cleaning or servicing the unit, shut off engine, wait for all parts to come to a complete stop, disconnect spark plug wire and move wire away from spark plug. Remove ignition key on elec- tric start models. Failure to follow these instructions can result in serious personal injury or property damage.

Threads

D

Figure 5-9: One or two threads on Forward Clutch Rod should show above nut.

H

F

To Check and Adjust Tension on the Reverse Drive Belt

1. Remove the belt cover (E, Figure 5-8)

after first shutting off the engine, discon-

necting the spark plug wire, removing the

ignition key on electric start models, and

allowing the engine and muffler to cool

down.

2. Have an assistant pull the Reverse

Clutch Control knob all the way out and

hold it in that position. Measure the

length of the cable wire between the end

of the threaded cable adjuster (K, Figure

5-12) and the end of the Z-fitting (L) to

which the cable wire is attached.

3. The belt tension is correct if the cable

wire length measures between 1/8" to 1/4".

If the length is less than 1/8" (and if there

is no reverse action when the tiller is

running), then make the following adjust-

ments. NOTE: If the length is more than

1/4", no adjustment is needed, as long as

the reverse action functions properly.

L

K

Figure 5-12: Measure length of cable.

K

N M

R

G

4. Release the Reverse Clutch control

knob. Unthread the inner jam nut (M,

Figure 5-13) one to two turns and pull the

Figure 5-10: Remove clevis pin from outer hole in forward adjustable link and move to inner hole in link.

P

I

J

 

 

 

T

 

 

S

 

 

Figure 5-11: View of belts and pulleys. Only the upper half of the transmission pulley (S) is shown.

threaded cable adjuster (K) to the left until

the inner jam nut rests against the

bracket.

5. Prevent the inner jam nut (M) from

turning and tighten the outer jam (N)

against the bracket. Prevent the outer

jam nut (N) from turning and tighten the

inner jam nut (M) against the bracket.

6. Measure the gap by repeating Step 2.

Readjust as needed by repeating Steps 4

and 5.

7. Reinstall the belt cover and secure it

with the two nuts.

Figure 5-13: Adjust jam nuts.

27

Image 27
Contents Recoil Start Model shown 7HP Pony REAR-TINE TillerSee Back Cover for Customer Service information Exercise caution to avoid slipping or falling SafetyUse slower engine speeds Keep children and pets awayTo Avoid Serious Injury Operating SymbolsIntroduction Inspect unitAttach Handlebars Hairpin Cotter Screw the height adjustment handleAttach Forward Clutch Rod Attach Reverse Clutch ControlIf the gap is incorrect Reinstall and hand-tighten the oil fill plug NCheck Gear Oil Level in Transmission Select the proper hole in the clutchAttach Wheel Gear Lever Attach Engine Throttle LeverCheck Air Pressure in Tires Add Motor Oil to EngineCheck Hardware for Tightness Battery Activation and ChargingInstall Battery Attach Battery Cables and Vent TubeKeyswitch Connect Wiring HarnessEngage Wheel Gear LeverForward Clutch To Operate the Forward ClutchDepth Regulator Handlebar Height AdjustmentTo Adjust the Handlebar Height Reverse ClutchElectric Start Keyswitch electric start model Engine Throttle LeverStop on recoil start model only Stop Stops the engine Starting and Stopping Engine Pre-Start ChecklistIntroduction BREAK-IN OperationStop Stop position Operating the TillerStarting the Engine Stopping the EngineFor reverse motion of the wheels and tines Keyswitch to OFF to stop the engineTurning the Tiller Around For forward motion of the wheels and tinesAvoid making footprints Let the tiller do the workTilling depths Avoid tilling soggy, wet soilTilling up and down slopes Tilling across slopes without using terracesClearing the tines Tilling on slopesLoading and Unloading Tiller Power CompostingEvery Required Maintenance ScheduleProcedure Tiller LubricationCheck for OIL Leaks Transmission Gear OIL ServiceCheck Hardware Check Tire PressureCARBURETOR/GOVERNOR Control Adjustments Engine CleaningEngine OIL Service AIR Cleaner ServiceWheel Gear Cable Adjustment OFF Season StorageBolo Tines Reinstall the belt cover and secure it with the two nuts Checking and Adjusting Tension on the Drive BeltsCutting Edge Tine Threads Installing the Forward Drive Belt Forward Drive Belt Removal and InstallationRemoving the Forward Drive Belt Removing the Reverse Drive Belt Reverse Drive Belt Removal and InstallationBattery Care in Service Battery MaintenanceInstalling the Reverse Drive Belt Reconnect the reverse cable wire to the Z-fitting Q, FigureTiller Width Tiller WeightTransmission Gear OIL Specifications Tiller LengthProblem Possible Cause Correction TroubleshootingQTY Models 12211HOOD, Bracket and Depth Regulator Part DescriptionBellcrank See Pg Handlebar Assembly and Control LeversParts List ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover Part Description QTY Forward Idler Assembly 9621 Input Pinion Shaft & Gear Assembly Drive SHAFT, Input Pinion Shaft and Gear AssembliesMain Drive Shaft Wheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Two ea. Refs 1733398 Hex Locknut, 3/8-16 1982612 Bolo TINES, WheelsHILLER/FURROWER Attachment Electric Start Assembly 96512 Battery, 12 Volt, 9 Amp Incl 9462 ROW Marker Attachment Bumper Attachment1904522001 Row Marker Attachment Models 12211ROW Marker Attachment & Bumper Attachment Description QTYOwner Registration Card Warranty ServiceReplacement Parts Engine Service and Repair