Troy-Bilt 12212, 12211 owner manual Check Hardware for Tightness, Battery Activation and Charging

Page 10

Section 2: Assembly

STEP 10: Check Hardware for Tightness

Inspect the hardware on the unit and tighten any loose screws, bolts and nuts.

IMPORTANT:

This completes the assembly steps for the standard (recoil) start tiller. Be sure to read the rest of this Manual, and the separate Engine Owner’s Manual, before you operate your tiller.

If you have an electric start model, con- tinue with the following electric start assembly steps.

Electric Start

Assembly Steps

The following steps explain how to prepare and install the battery. FOR YOUR SAFETY, CAREFULLY FOLLOW ALL STEPS AND OBSERVE ALL ACCOM- PANYING SAFETY MESSAGES. Before beginning, check that you have received the following items (see Figure 2-16):

1.Battery (installed on tiller)

2.Clear plastic vent tube

3.Two hex screws and hex nuts

WARNING

Remove metal jewelry before working near the battery or near the electrical system.

Failure to comply may cause a short circuit, resulting in electrical burns, electrical shock, or an explosion of battery gases.

STEP 1: Battery Activation and Charging

It is strongly recommended that you have the battery serviced by a trained profes- sional (your authorized tiller dealer, a reli- able service station, a battery store, etc.). Do not attempt to activate and charge the battery unless you are fully experi- enced in battery activation and charging procedures.

To ensure that the battery is properly acti- vated and charged, you should review the activating and charging instructions with your battery technician.

DANGER

Battery electrolyte is a sulfuric acid solution that is poisonous and causes severe burns.

Avoid spills or contact with skin, eyes, clothing.

To prevent accidents, wear protective clothes, rubber gloves and shield eyes with safety goggles when working on or near the battery.

Neutralize acid spills with a baking soda and water solution. Neutralize electrolyte container with same solu- tion. Then rinse with clear water.

ANTIDOTE: External – Flush with water. Eyes – Flush with water for 15 minutes and get immediate medical attention.

ANTIDOTE: Internal – Drink a large quantity of water or milk. Follow with milk of magnesia, beaten eggs, or vegetable oil. Call physician immediately.

A. To Activate the Battery:

1.Remove the battery from the tiller by removing the screws, lockwashers and nuts from the battery hold-down clamp.

2.Place battery on a level surface, safely away from any spark- or flame-producing sources such as stoves, heaters, electrical switches, pilot lights, dryers, etc.

3.Remove and discard the short sealing tube (if so equipped) that covers the vent fitting located on the negative (-) side of the top of the battery.

4.Remove the six filler caps from the top of the battery. Leave the caps off while activating and charging the battery.

5.Put on protective clothing, rubber gloves and eye protection. For best results, the temperature of the battery and electrolyte should be between 60 o F to

80o F. Carefully fill each of the six cells with electrolyte (battery grade sulfuric acid with a specific gravity of 1.265) up to the UPPER LEVEL line printed on the battery. Do not add water or any other liquid during this initial activation.

6.Allow battery to stand for 30 minutes and then recheck the electrolyte level in each cell. Add more electrolyte solution if needed. Do not overfill the battery as this could result in flooding from the cells during charging.

The battery is shipped dry. It must be filled with battery electrolyte (battery grade sulfuric acid) and fully charged before it can be used.

Adding electrolyte and charging the battery can be dangerous. The electrolyte contains acid that can burn or blind you. Battery charging produces potentially explosive gases.

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Figure 2-16

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Contents 7HP Pony REAR-TINE Tiller Recoil Start Model shownSee Back Cover for Customer Service information Safety Exercise caution to avoid slipping or fallingKeep children and pets away Use slower engine speedsOperating Symbols To Avoid Serious InjuryInspect unit IntroductionAttach Handlebars Attach Reverse Clutch Control Screw the height adjustment handleAttach Forward Clutch Rod Hairpin CotterSelect the proper hole in the clutch Reinstall and hand-tighten the oil fill plug NCheck Gear Oil Level in Transmission If the gap is incorrectAdd Motor Oil to Engine Attach Engine Throttle LeverCheck Air Pressure in Tires Attach Wheel Gear LeverBattery Activation and Charging Check Hardware for TightnessAttach Battery Cables and Vent Tube Install BatteryConnect Wiring Harness KeyswitchTo Operate the Forward Clutch Wheel Gear LeverForward Clutch EngageReverse Clutch Handlebar Height AdjustmentTo Adjust the Handlebar Height Depth RegulatorEngine Throttle Lever Electric Start Keyswitch electric start modelStop on recoil start model only Stop Stops the engine BREAK-IN Operation Pre-Start ChecklistIntroduction Starting and Stopping EngineStopping the Engine Operating the TillerStarting the Engine Stop Stop positionFor forward motion of the wheels and tines Keyswitch to OFF to stop the engineTurning the Tiller Around For reverse motion of the wheels and tinesAvoid tilling soggy, wet soil Let the tiller do the workTilling depths Avoid making footprintsTilling on slopes Tilling across slopes without using terracesClearing the tines Tilling up and down slopesPower Composting Loading and Unloading TillerTiller Lubrication Required Maintenance ScheduleProcedure EveryCheck Tire Pressure Transmission Gear OIL ServiceCheck Hardware Check for OIL LeaksAIR Cleaner Service Engine CleaningEngine OIL Service CARBURETOR/GOVERNOR Control AdjustmentsOFF Season Storage Wheel Gear Cable AdjustmentBolo Tines Checking and Adjusting Tension on the Drive Belts Reinstall the belt cover and secure it with the two nutsCutting Edge Tine Threads Forward Drive Belt Removal and Installation Installing the Forward Drive BeltRemoving the Forward Drive Belt Reverse Drive Belt Removal and Installation Removing the Reverse Drive BeltReconnect the reverse cable wire to the Z-fitting Q, Figure Battery MaintenanceInstalling the Reverse Drive Belt Battery Care in ServiceTiller Length Tiller WeightTransmission Gear OIL Specifications Tiller WidthTroubleshooting Problem Possible Cause CorrectionPart Description Models 12211HOOD, Bracket and Depth Regulator QTYHandlebar Assembly and Control Levers Bellcrank See PgParts List ENGINE, Support BRACKETS, PULLEYS, BELTS, Belt Cover Part Description QTY Forward Idler Assembly 9621 Drive SHAFT, Input Pinion Shaft and Gear Assemblies Input Pinion Shaft & Gear AssemblyMain Drive Shaft Wheel SHAFT, Eccentric Shaft and Tiller Shaft Assemblies Bolo TINES, Wheels Two ea. Refs 1733398 Hex Locknut, 3/8-16 1982612HILLER/FURROWER Attachment Electric Start Assembly 96512 Battery, 12 Volt, 9 Amp Incl 9462 Bumper Attachment ROW Marker Attachment1904522001 Description QTY Models 12211ROW Marker Attachment & Bumper Attachment Row Marker AttachmentEngine Service and Repair Warranty ServiceReplacement Parts Owner Registration Card