Genie Z-45, Z-25J manual Bodily Injury Hazard, Work Area Safety Explosion and Fire Hazards

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Fourth Edition · First Printing

Operator's Manual

 

 

 

 

Do not operate a boom in the path of any crane unless the controls of the crane have been locked out and/or precautions have been taken to prevent any potential collision.

No stunt driving or horseplay while operating a machine.

Do not lower the boom unless the area below is clear of personnel and obstructions.

Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or air leak. An air leak or hydraulic leak can penetrate and/or burn skin.

Always operate the machine in a well-ventilated area to avoid carbon monoxide poisoning.

Improper contact with components under any cover will cause serious injury. Only trained maintenance personnel should access compartments. Access by the operator is only advised when performing a pre-operation inspection. All compartments must remain closed and secured during operation.

Work Area Safety

Explosion and Fire Hazards

Do not start the engine if you smell or detect liquid petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.

Do not refuel the machine with the engine running.

Refuel the machine and charge the battery only in an open, well-ventilated area away from sparks, flames and lighted tobacco.

Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present.

Do not spray ether into engines equipped with glow plugs.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Conduct a thorough pre-operation inspection of the machine and test all functions before each work shift. Immediately tag and remove from service a damaged or malfunctioning machine.

Be sure all maintenance has been performed as specified in this manual and the appropriate Genie service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located on the platform.

Component Damage Hazards

Do not use any battery or charger greater than 12V to jump-start the engine.

Do not use the machine as a ground for welding.

Part No.114339

Z-45/25 • Z-45/25J

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Contents Operator’s Manual Contact us ContentsIntroduction Owners, Users and OperatorsDo Not Operate Unless Introduction Hazard Classification Safety Sign MaintenanceIntended Use Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions General Safety 45/25 Z-45/25J Part No.114339 General Safety General Safety General Safety General Safety Personal Safety Fall Protection Maximum platform capacity Work Area Safety Electrocution HazardsTip-over Hazards Line Voltage Required ClearanceWork Area Safety Maximum allowable side force Ansi & CSA Maximum slope rating, stowed position, 2WD Work Area Safety Operation on Slopes HazardsMaximum slope rating, stowed position, 4WD Collision Hazards Work Area Safety Fall HazardsComponent Damage Hazards Work Area Safety Explosion and Fire HazardsBodily Injury Hazard Damaged Machine HazardsLockout After Each Use Work Area Safety Battery Safety Burn HazardsExplosion Hazard Electrocution HazardPage Platform Control Panel ControlsFourth Edition · First Printing Operators Manual Controls Controls Ground Control Panel Fourth Edition · First Printing Operators Manual Controls Inspections Pre-operation Inspection Fundamentals Inspections Pre-operation Inspection Inspections Function Test Fundamentals At the Ground Controls InspectionsTest Machine Functions Test the Foot SwitchAt the Platform Controls Test the HornTest Drive and Braking Test the Drive Enable SystemTest Limited Drive Speed Narrow Base Models Test Limited Drive Speed Standard Base ModelsTest the Lift/Drive Select Function if equipped Test the Oscillate Axle oscillating axle-equipped modelsTest Aircraft Protection Package if equipped Inspections Workplace Inspection FundamentalsDecal Description Quantity Inspections Inspection for Decals with WordsPart No.114339 45/25 Z-45/25J Inspections Inspection for Decals with Symbols Fourth Edition · First Printing Operators Manual Only use the machine as it was intended Operating Instructions Do Not Operate UnlessAuxiliary Controls Starting the EngineOperating Instructions Emergency StopTo Steer Operating Instructions Operation from GroundOperation from Platform To Position PlatformDriving on a slope Run RiseTo determine the slope grade Drive Speed Select Machine Not Level Indicator Light if equippedDrive Enable Generator if equippedAircraft Protection Package if equipped Operating Instructions Check Engine Light if equippedAfter Each Use Transport and Lifting Instructions Observe and Obey Free-wheel Configuration for WinchingSecuring the Chassis Securing to Truck or Trailer for TransitTransport and Lifting Instructions Securing the Platform Z-45/2545/25J Lifting InstructionsAxis Axis 45/25Ford DSG-423 EFI Engine EPA Compliant Maintenance Check the Engine Oil LevelMaintenance Symbols Legend Perkins 404C-22 EngineHydraulic oil specifications Maintenance Check the Hydraulic Oil LevelCheck the Engine Coolant Level Ford and Perkins Models Tire specifications 2WD Models 4WD Models Maintenance Check the BatteriesMaintenance Scheduled Maintenance Standard Base Models 45/25 no jib SpecificationsFloor loading information Standard Base Models 45/25J jib Maximum slope rating, stowed position Narrow Base Models 45/25 no jibNarrow Base Models 45/25J jib 45/25J Range of Motion 45/25 Range of Motion

Z-45, Z-25J, Z-45, Z-25 specifications

The Genie Z-45, Z-25, and Z-25J are pivotal equipment models in the realm of articulating boom lifts, renowned for their efficiency and versatility in various applications. Each model boasts a unique set of features, ensuring they cater to different operational needs across industries such as construction, maintenance, and industrial services.

The Genie Z-45, a robust articulating boom lift, stands out for its impressive working height of 51 feet and horizontal reach of 26 feet. It incorporates advanced hydraulic technology, allowing precise movements and smooth transitions when reaching elevated areas. The Z-45 is powered by a reliable 4WD drivetrain, enabling it to maneuver through rugged terrain with ease. It features a 180-degree rotating platform, enhancing its capability to position operators optimally for their tasks. The machine's compact design allows it to be easily transported and utilized in tight spaces, making it an excellent choice for congested job sites.

On the other hand, the Genie Z-25 shines in its compactness, achieving a maximum working height of 30 feet. With a horizontal reach of 20 feet, it is ideal for indoor environments and areas with limited access. It is equipped with a zero-degree turning radius, allowing for exceptional maneuverability. The Z-25's lightweight design and reliable electric and diesel engine options make it versatile for various applications. This model is particularly valued for its quiet operation and environmentally friendly features, making it an excellent fit for urban job sites where noise restrictions may apply.

Meanwhile, the Genie Z-25J is a noteworthy variant, combining the beneficial characteristics of the Z-25 with additional features suitable for tougher conditions. Like the Z-25, it offers great performance in confined spaces but with enhanced durability and functionality. It incorporates advanced technology, including an intuitive control system that simplifies operation even for novice users. The Z-25J is ideal for tasks requiring flexibility and reliability, such as maintenance work in elevated and hard-to-reach areas.

Each of these Genie models represents a commitment to innovation, durability, and efficiency, ensuring that operators are equipped with the best possible tools to tackle their projects safely and effectively. From the robust Z-45 to the compact Z-25 and the versatile Z-25J, Genie continues to lead the way in providing the ideal solutions for various lifting tasks.
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