Genie Z-45, Z-25J manual Contents, Contact us

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Operator's Manual

Fourth Edition • First Printing

 

 

 

 

Important

Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries.

Contents

 

 

Page

Introduction

1

Symbol and Hazard Pictorial Definitions

3

General Safety

5

Personal Safety

11

Work Area Safety

12

Legend

19

Controls

20

Inspections

27

Operating Instructions

40

Transport and Lifting Instructions

46

Maintenance

49

Specifications

53

Contact us:

 

Internet: www.genielift.com

 

E-mail: techpub@genieind.com

 

Copyright © 1998 by Genie Industries

First Edition: Seventh Printing, May 2002

Second Edition: Second Printing, August 2004

Third Edition: Second Printing, October 2005

Fourth Edition: First Printing, March 2007

"Genie" and "Z" are registered trademarks of Genie Industries in the U.S.A. and many other countries.

These machines comply with

ANSI/SIA 92.5

CAN B.354.4

Printed on recycled paper

Printed in U.S.A.

Z-45/25Z-45/25J

Part No.114339

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Contents Operator’s Manual Contents Contact usDo Not Operate Unless Owners, Users and OperatorsIntroduction Intended Use Safety Sign MaintenanceIntroduction Hazard Classification Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions General Safety 45/25 Z-45/25J Part No.114339 General Safety General Safety General Safety General Safety Personal Safety Fall Protection Line Voltage Required Clearance Work Area Safety Electrocution HazardsTip-over Hazards Maximum platform capacityWork Area Safety Maximum allowable side force Ansi & CSA Maximum slope rating, stowed position, 4WD Work Area Safety Operation on Slopes HazardsMaximum slope rating, stowed position, 2WD Work Area Safety Fall Hazards Collision HazardsDamaged Machine Hazards Work Area Safety Explosion and Fire HazardsBodily Injury Hazard Component Damage HazardsElectrocution Hazard Work Area Safety Battery Safety Burn HazardsExplosion Hazard Lockout After Each UsePage Controls Platform Control PanelFourth Edition · First Printing Operators Manual Controls Controls Ground Control Panel Fourth Edition · First Printing Operators Manual Controls Inspections Pre-operation Inspection Fundamentals Inspections Pre-operation Inspection Inspections Function Test Fundamentals Inspections At the Ground ControlsTest the Horn Test the Foot SwitchAt the Platform Controls Test Machine FunctionsTest the Drive Enable System Test Drive and BrakingTest Limited Drive Speed Standard Base Models Test Limited Drive Speed Narrow Base ModelsTest Aircraft Protection Package if equipped Test the Oscillate Axle oscillating axle-equipped modelsTest the Lift/Drive Select Function if equipped Fundamentals Inspections Workplace InspectionInspections Inspection for Decals with Words Decal Description QuantityPart No.114339 45/25 Z-45/25J Inspections Inspection for Decals with Symbols Fourth Edition · First Printing Operators Manual Operating Instructions Do Not Operate Unless Only use the machine as it was intendedEmergency Stop Starting the EngineOperating Instructions Auxiliary ControlsTo Position Platform Operating Instructions Operation from GroundOperation from Platform To SteerTo determine the slope grade Run RiseDriving on a slope Generator if equipped Machine Not Level Indicator Light if equippedDrive Enable Drive Speed SelectAfter Each Use Operating Instructions Check Engine Light if equippedAircraft Protection Package if equipped Free-wheel Configuration for Winching Transport and Lifting Instructions Observe and ObeySecuring the Platform Z-45/25 Securing to Truck or Trailer for TransitTransport and Lifting Instructions Securing the ChassisAxis 45/25 Lifting InstructionsAxis 45/25JPerkins 404C-22 Engine Maintenance Check the Engine Oil LevelMaintenance Symbols Legend Ford DSG-423 EFI Engine EPA CompliantCheck the Engine Coolant Level Ford and Perkins Models Maintenance Check the Hydraulic Oil LevelHydraulic oil specifications Maintenance Check the Batteries Tire specifications 2WD Models 4WD ModelsMaintenance Scheduled Maintenance Floor loading information SpecificationsStandard Base Models 45/25 no jib Standard Base Models 45/25J jib Narrow Base Models 45/25 no jib Maximum slope rating, stowed positionNarrow Base Models 45/25J jib 45/25J Range of Motion 45/25 Range of Motion

Z-45, Z-25J, Z-45, Z-25 specifications

The Genie Z-45, Z-25, and Z-25J are pivotal equipment models in the realm of articulating boom lifts, renowned for their efficiency and versatility in various applications. Each model boasts a unique set of features, ensuring they cater to different operational needs across industries such as construction, maintenance, and industrial services.

The Genie Z-45, a robust articulating boom lift, stands out for its impressive working height of 51 feet and horizontal reach of 26 feet. It incorporates advanced hydraulic technology, allowing precise movements and smooth transitions when reaching elevated areas. The Z-45 is powered by a reliable 4WD drivetrain, enabling it to maneuver through rugged terrain with ease. It features a 180-degree rotating platform, enhancing its capability to position operators optimally for their tasks. The machine's compact design allows it to be easily transported and utilized in tight spaces, making it an excellent choice for congested job sites.

On the other hand, the Genie Z-25 shines in its compactness, achieving a maximum working height of 30 feet. With a horizontal reach of 20 feet, it is ideal for indoor environments and areas with limited access. It is equipped with a zero-degree turning radius, allowing for exceptional maneuverability. The Z-25's lightweight design and reliable electric and diesel engine options make it versatile for various applications. This model is particularly valued for its quiet operation and environmentally friendly features, making it an excellent fit for urban job sites where noise restrictions may apply.

Meanwhile, the Genie Z-25J is a noteworthy variant, combining the beneficial characteristics of the Z-25 with additional features suitable for tougher conditions. Like the Z-25, it offers great performance in confined spaces but with enhanced durability and functionality. It incorporates advanced technology, including an intuitive control system that simplifies operation even for novice users. The Z-25J is ideal for tasks requiring flexibility and reliability, such as maintenance work in elevated and hard-to-reach areas.

Each of these Genie models represents a commitment to innovation, durability, and efficiency, ensuring that operators are equipped with the best possible tools to tackle their projects safely and effectively. From the robust Z-45 to the compact Z-25 and the versatile Z-25J, Genie continues to lead the way in providing the ideal solutions for various lifting tasks.