Genie Z-45, Z-25J manual Work Area Safety Battery Safety Burn Hazards, Explosion Hazard

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Operator's Manual

Fourth Edition · First Printing

 

 

 

 

Work Area Safety

Battery Safety

Burn Hazards

Batteries contain acid. Always wear protective clothing and eye wear when working with batteries.

Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water.

Explosion Hazard

Keep sparks, flames and lighted tobacco away from batteries. Batteries emit explosive gas.

Electrocution Hazard

Avoid contact with electrical terminals.

Lockout After Each Use

1Select a safe parking location—firm level surface, clear of obstruction and traffic.

2Retract and lower the boom to the stowed position.

3Rotate the turntable so that the boom is between the non-steer wheels.

4Turn the key switch to the off position and remove the key to secure from unauthorized use.

5Chock the wheels.

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Z-45/25 • Z-45/25J

Part No.114339

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Contents Operator’s Manual Contents Contact usDo Not Operate Unless Owners, Users and OperatorsIntroduction Intended Use Safety Sign MaintenanceIntroduction Hazard Classification Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions General Safety 45/25 Z-45/25J Part No.114339 General Safety General Safety General Safety General Safety Personal Safety Fall Protection Work Area Safety Electrocution Hazards Tip-over HazardsLine Voltage Required Clearance Maximum platform capacityWork Area Safety Maximum allowable side force Ansi & CSA Maximum slope rating, stowed position, 4WD Work Area Safety Operation on Slopes HazardsMaximum slope rating, stowed position, 2WD Work Area Safety Fall Hazards Collision HazardsWork Area Safety Explosion and Fire Hazards Bodily Injury HazardDamaged Machine Hazards Component Damage HazardsWork Area Safety Battery Safety Burn Hazards Explosion HazardElectrocution Hazard Lockout After Each UsePage Controls Platform Control PanelFourth Edition · First Printing Operators Manual Controls Controls Ground Control Panel Fourth Edition · First Printing Operators Manual Controls Inspections Pre-operation Inspection Fundamentals Inspections Pre-operation Inspection Inspections Function Test Fundamentals Inspections At the Ground ControlsTest the Foot Switch At the Platform ControlsTest the Horn Test Machine FunctionsTest the Drive Enable System Test Drive and BrakingTest Limited Drive Speed Standard Base Models Test Limited Drive Speed Narrow Base ModelsTest Aircraft Protection Package if equipped Test the Oscillate Axle oscillating axle-equipped modelsTest the Lift/Drive Select Function if equipped Fundamentals Inspections Workplace InspectionInspections Inspection for Decals with Words Decal Description QuantityPart No.114339 45/25 Z-45/25J Inspections Inspection for Decals with Symbols Fourth Edition · First Printing Operators Manual Operating Instructions Do Not Operate Unless Only use the machine as it was intendedStarting the Engine Operating InstructionsEmergency Stop Auxiliary ControlsOperating Instructions Operation from Ground Operation from PlatformTo Position Platform To SteerTo determine the slope grade Run RiseDriving on a slope Machine Not Level Indicator Light if equipped Drive EnableGenerator if equipped Drive Speed SelectAfter Each Use Operating Instructions Check Engine Light if equippedAircraft Protection Package if equipped Free-wheel Configuration for Winching Transport and Lifting Instructions Observe and ObeySecuring to Truck or Trailer for Transit Transport and Lifting InstructionsSecuring the Platform Z-45/25 Securing the ChassisLifting Instructions AxisAxis 45/25 45/25JMaintenance Check the Engine Oil Level Maintenance Symbols LegendPerkins 404C-22 Engine Ford DSG-423 EFI Engine EPA CompliantCheck the Engine Coolant Level Ford and Perkins Models Maintenance Check the Hydraulic Oil LevelHydraulic oil specifications Maintenance Check the Batteries Tire specifications 2WD Models 4WD ModelsMaintenance Scheduled Maintenance Floor loading information SpecificationsStandard Base Models 45/25 no jib Standard Base Models 45/25J jib Narrow Base Models 45/25 no jib Maximum slope rating, stowed positionNarrow Base Models 45/25J jib 45/25J Range of Motion 45/25 Range of Motion

Z-45, Z-25J, Z-45, Z-25 specifications

The Genie Z-45, Z-25, and Z-25J are pivotal equipment models in the realm of articulating boom lifts, renowned for their efficiency and versatility in various applications. Each model boasts a unique set of features, ensuring they cater to different operational needs across industries such as construction, maintenance, and industrial services.

The Genie Z-45, a robust articulating boom lift, stands out for its impressive working height of 51 feet and horizontal reach of 26 feet. It incorporates advanced hydraulic technology, allowing precise movements and smooth transitions when reaching elevated areas. The Z-45 is powered by a reliable 4WD drivetrain, enabling it to maneuver through rugged terrain with ease. It features a 180-degree rotating platform, enhancing its capability to position operators optimally for their tasks. The machine's compact design allows it to be easily transported and utilized in tight spaces, making it an excellent choice for congested job sites.

On the other hand, the Genie Z-25 shines in its compactness, achieving a maximum working height of 30 feet. With a horizontal reach of 20 feet, it is ideal for indoor environments and areas with limited access. It is equipped with a zero-degree turning radius, allowing for exceptional maneuverability. The Z-25's lightweight design and reliable electric and diesel engine options make it versatile for various applications. This model is particularly valued for its quiet operation and environmentally friendly features, making it an excellent fit for urban job sites where noise restrictions may apply.

Meanwhile, the Genie Z-25J is a noteworthy variant, combining the beneficial characteristics of the Z-25 with additional features suitable for tougher conditions. Like the Z-25, it offers great performance in confined spaces but with enhanced durability and functionality. It incorporates advanced technology, including an intuitive control system that simplifies operation even for novice users. The Z-25J is ideal for tasks requiring flexibility and reliability, such as maintenance work in elevated and hard-to-reach areas.

Each of these Genie models represents a commitment to innovation, durability, and efficiency, ensuring that operators are equipped with the best possible tools to tackle their projects safely and effectively. From the robust Z-45 to the compact Z-25 and the versatile Z-25J, Genie continues to lead the way in providing the ideal solutions for various lifting tasks.
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