Genie Complete Guide to Engine Maintenance and Z 45/25 & Z 25 Oil Specifications
Page 51

Fourth Edition · First Printing

Operator's Manual

 

 

 

 

Observe and Obey:

Only routine maintenance items specified in this manual shall be performed by the operator.

Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifications and the requirements specified in the responsibilities manual.

Use only Genie approved replacement parts.

Maintenance Symbols Legend

The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.

Indicates that tools will be required to perform this procedure.

Indicates that new parts will be required to perform this procedure.

Indicates that a cold engine is required before performing this procedure.

Maintenance

Check the Engine Oil Level

Maintaining the proper engine oil level is essential to good engine performance and service life. Operating the machine with an improper oil level can damage engine components.

Note: Check the oil level with the engine off.

1Remove the safety pin from the engine pivot plate latch.

The engine pivot plate latch is located under the engine turntable pivot plate at the counterweight end of the machine.

2Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine.

3Check the oil dipstick. Add oil as needed.

4Swing the engine back to its original position and close the engine pivot plate latch.

5Install the engine pivot plate safety pin.

Perkins 404C-22 Engine

Oil type

15W-40

 

 

Oil type - cold conditions

5W-40

 

 

Ford DSG-423 EFI Engine (EPA Compliant)

 

 

 

Oil type

5W-20

 

 

Deutz F3L 2011 Engine

 

 

 

Oil type

15W-40

 

 

Oil type - cold conditions

5W-30

 

 

Part No.114339

Z-45/25 • Z-45/25J

49

Page 50 Page 52
Image 51
Page 50 Page 52
Contents Operator’s Manual Contact us ContentsOwners, Users and Operators IntroductionDo Not Operate Unless Safety Sign Maintenance Introduction Hazard ClassificationIntended Use Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions General Safety 45/25 Z-45/25J Part No.114339 General Safety General Safety General Safety General Safety Personal Safety Fall Protection Maximum platform capacity Work Area Safety Electrocution HazardsTip-over Hazards Line Voltage Required ClearanceWork Area Safety Maximum allowable side force Ansi & CSA Work Area Safety Operation on Slopes Hazards Maximum slope rating, stowed position, 2WDMaximum slope rating, stowed position, 4WD Collision Hazards Work Area Safety Fall HazardsComponent Damage Hazards Work Area Safety Explosion and Fire HazardsBodily Injury Hazard Damaged Machine HazardsLockout After Each Use Work Area Safety Battery Safety Burn HazardsExplosion Hazard Electrocution HazardPage Platform Control Panel ControlsFourth Edition · First Printing Operators Manual Controls Controls Ground Control Panel Fourth Edition · First Printing Operators Manual Controls Inspections Pre-operation Inspection Fundamentals Inspections Pre-operation Inspection Inspections Function Test Fundamentals At the Ground Controls InspectionsTest Machine Functions Test the Foot SwitchAt the Platform Controls Test the HornTest Drive and Braking Test the Drive Enable SystemTest Limited Drive Speed Narrow Base Models Test Limited Drive Speed Standard Base ModelsTest the Oscillate Axle oscillating axle-equipped models Test the Lift/Drive Select Function if equippedTest Aircraft Protection Package if equipped Inspections Workplace Inspection FundamentalsDecal Description Quantity Inspections Inspection for Decals with WordsPart No.114339 45/25 Z-45/25J Inspections Inspection for Decals with Symbols Fourth Edition · First Printing Operators Manual Only use the machine as it was intended Operating Instructions Do Not Operate UnlessAuxiliary Controls Starting the EngineOperating Instructions Emergency StopTo Steer Operating Instructions Operation from GroundOperation from Platform To Position PlatformRun Rise Driving on a slopeTo determine the slope grade Drive Speed Select Machine Not Level Indicator Light if equippedDrive Enable Generator if equippedOperating Instructions Check Engine Light if equipped Aircraft Protection Package if equippedAfter Each Use Transport and Lifting Instructions Observe and Obey Free-wheel Configuration for WinchingSecuring the Chassis Securing to Truck or Trailer for TransitTransport and Lifting Instructions Securing the Platform Z-45/2545/25J Lifting InstructionsAxis Axis 45/25Ford DSG-423 EFI Engine EPA Compliant Maintenance Check the Engine Oil LevelMaintenance Symbols Legend Perkins 404C-22 EngineMaintenance Check the Hydraulic Oil Level Hydraulic oil specificationsCheck the Engine Coolant Level Ford and Perkins Models Tire specifications 2WD Models 4WD Models Maintenance Check the BatteriesMaintenance Scheduled Maintenance Specifications Standard Base Models 45/25 no jibFloor loading information Standard Base Models 45/25J jib Maximum slope rating, stowed position Narrow Base Models 45/25 no jibNarrow Base Models 45/25J jib 45/25J Range of Motion 45/25 Range of Motion

Z-45, Z-25J, Z-45, Z-25 specifications

The Genie Z-45, Z-25, and Z-25J are pivotal equipment models in the realm of articulating boom lifts, renowned for their efficiency and versatility in various applications. Each model boasts a unique set of features, ensuring they cater to different operational needs across industries such as construction, maintenance, and industrial services.

The Genie Z-45, a robust articulating boom lift, stands out for its impressive working height of 51 feet and horizontal reach of 26 feet. It incorporates advanced hydraulic technology, allowing precise movements and smooth transitions when reaching elevated areas. The Z-45 is powered by a reliable 4WD drivetrain, enabling it to maneuver through rugged terrain with ease. It features a 180-degree rotating platform, enhancing its capability to position operators optimally for their tasks. The machine's compact design allows it to be easily transported and utilized in tight spaces, making it an excellent choice for congested job sites.

On the other hand, the Genie Z-25 shines in its compactness, achieving a maximum working height of 30 feet. With a horizontal reach of 20 feet, it is ideal for indoor environments and areas with limited access. It is equipped with a zero-degree turning radius, allowing for exceptional maneuverability. The Z-25's lightweight design and reliable electric and diesel engine options make it versatile for various applications. This model is particularly valued for its quiet operation and environmentally friendly features, making it an excellent fit for urban job sites where noise restrictions may apply.

Meanwhile, the Genie Z-25J is a noteworthy variant, combining the beneficial characteristics of the Z-25 with additional features suitable for tougher conditions. Like the Z-25, it offers great performance in confined spaces but with enhanced durability and functionality. It incorporates advanced technology, including an intuitive control system that simplifies operation even for novice users. The Z-25J is ideal for tasks requiring flexibility and reliability, such as maintenance work in elevated and hard-to-reach areas.

Each of these Genie models represents a commitment to innovation, durability, and efficiency, ensuring that operators are equipped with the best possible tools to tackle their projects safely and effectively. From the robust Z-45 to the compact Z-25 and the versatile Z-25J, Genie continues to lead the way in providing the ideal solutions for various lifting tasks.
Top Page Image Contents