Genie Z-45, Z-25 manual Introduction Hazard Classification, Intended Use, Safety Sign Maintenance

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Operator's Manual

Fourth Edition · First Printing

 

 

 

 

Introduction

Hazard Classification

Genie uses symbols, color coding and signal words to identify the following:

 

 

 

Safety alert symbol—used to alert

 

 

 

you to potential personal injury

 

 

 

hazards. Obey all safety

 

 

 

messages that follow this symbol

 

 

 

to avoid possible injury or death.

 

 

 

Indicates a hazardous situation

 

 

 

 

 

 

which, if not avoided, will result in

 

 

 

Red

death or serious injury.

 

 

 

Indicates a hazardous situation

 

 

 

 

 

 

 

 

 

which, if not avoided, could result

 

 

 

Orange

in death or serious injury.

 

 

 

Indicates a hazardous situation

 

 

 

 

 

 

which, if not avoided, could result

Yellow

in minor or moderate injury.

 

 

 

 

 

 

Indicates a hazardous situation

 

 

 

 

 

 

which, if not avoided, could result

 

 

 

Blue

in property damage.

Intended Use

This machine is intended to be used only to lift personnel, along with their tools and materials to an aerial work site.

Safety Sign Maintenance

Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

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Z-45/25 • Z-45/25J

Part No.114339

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Contents Operator’s Manual Contents Contact usIntroduction Owners, Users and OperatorsDo Not Operate Unless Introduction Hazard Classification Safety Sign MaintenanceIntended Use Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions General Safety 45/25 Z-45/25J Part No.114339 General Safety General Safety General Safety General Safety Personal Safety Fall Protection Work Area Safety Electrocution Hazards Tip-over HazardsLine Voltage Required Clearance Maximum platform capacityWork Area Safety Maximum allowable side force Ansi & CSA Maximum slope rating, stowed position, 2WD Work Area Safety Operation on Slopes HazardsMaximum slope rating, stowed position, 4WD Work Area Safety Fall Hazards Collision HazardsWork Area Safety Explosion and Fire Hazards Bodily Injury HazardDamaged Machine Hazards Component Damage HazardsWork Area Safety Battery Safety Burn Hazards Explosion HazardElectrocution Hazard Lockout After Each UsePage Controls Platform Control PanelFourth Edition · First Printing Operators Manual Controls Controls Ground Control Panel Fourth Edition · First Printing Operators Manual Controls Inspections Pre-operation Inspection Fundamentals Inspections Pre-operation Inspection Inspections Function Test Fundamentals Inspections At the Ground ControlsTest the Foot Switch At the Platform ControlsTest the Horn Test Machine FunctionsTest the Drive Enable System Test Drive and BrakingTest Limited Drive Speed Standard Base Models Test Limited Drive Speed Narrow Base ModelsTest the Lift/Drive Select Function if equipped Test the Oscillate Axle oscillating axle-equipped modelsTest Aircraft Protection Package if equipped Fundamentals Inspections Workplace InspectionInspections Inspection for Decals with Words Decal Description QuantityPart No.114339 45/25 Z-45/25J Inspections Inspection for Decals with Symbols Fourth Edition · First Printing Operators Manual Operating Instructions Do Not Operate Unless Only use the machine as it was intendedStarting the Engine Operating InstructionsEmergency Stop Auxiliary ControlsOperating Instructions Operation from Ground Operation from PlatformTo Position Platform To SteerDriving on a slope Run RiseTo determine the slope grade Machine Not Level Indicator Light if equipped Drive EnableGenerator if equipped Drive Speed SelectAircraft Protection Package if equipped Operating Instructions Check Engine Light if equippedAfter Each Use Free-wheel Configuration for Winching Transport and Lifting Instructions Observe and ObeySecuring to Truck or Trailer for Transit Transport and Lifting InstructionsSecuring the Platform Z-45/25 Securing the ChassisLifting Instructions AxisAxis 45/25 45/25JMaintenance Check the Engine Oil Level Maintenance Symbols LegendPerkins 404C-22 Engine Ford DSG-423 EFI Engine EPA CompliantHydraulic oil specifications Maintenance Check the Hydraulic Oil LevelCheck the Engine Coolant Level Ford and Perkins Models Maintenance Check the Batteries Tire specifications 2WD Models 4WD ModelsMaintenance Scheduled Maintenance Standard Base Models 45/25 no jib SpecificationsFloor loading information Standard Base Models 45/25J jib Narrow Base Models 45/25 no jib Maximum slope rating, stowed positionNarrow Base Models 45/25J jib 45/25J Range of Motion 45/25 Range of Motion

Z-45, Z-25J, Z-45, Z-25 specifications

The Genie Z-45, Z-25, and Z-25J are pivotal equipment models in the realm of articulating boom lifts, renowned for their efficiency and versatility in various applications. Each model boasts a unique set of features, ensuring they cater to different operational needs across industries such as construction, maintenance, and industrial services.

The Genie Z-45, a robust articulating boom lift, stands out for its impressive working height of 51 feet and horizontal reach of 26 feet. It incorporates advanced hydraulic technology, allowing precise movements and smooth transitions when reaching elevated areas. The Z-45 is powered by a reliable 4WD drivetrain, enabling it to maneuver through rugged terrain with ease. It features a 180-degree rotating platform, enhancing its capability to position operators optimally for their tasks. The machine's compact design allows it to be easily transported and utilized in tight spaces, making it an excellent choice for congested job sites.

On the other hand, the Genie Z-25 shines in its compactness, achieving a maximum working height of 30 feet. With a horizontal reach of 20 feet, it is ideal for indoor environments and areas with limited access. It is equipped with a zero-degree turning radius, allowing for exceptional maneuverability. The Z-25's lightweight design and reliable electric and diesel engine options make it versatile for various applications. This model is particularly valued for its quiet operation and environmentally friendly features, making it an excellent fit for urban job sites where noise restrictions may apply.

Meanwhile, the Genie Z-25J is a noteworthy variant, combining the beneficial characteristics of the Z-25 with additional features suitable for tougher conditions. Like the Z-25, it offers great performance in confined spaces but with enhanced durability and functionality. It incorporates advanced technology, including an intuitive control system that simplifies operation even for novice users. The Z-25J is ideal for tasks requiring flexibility and reliability, such as maintenance work in elevated and hard-to-reach areas.

Each of these Genie models represents a commitment to innovation, durability, and efficiency, ensuring that operators are equipped with the best possible tools to tackle their projects safely and effectively. From the robust Z-45 to the compact Z-25 and the versatile Z-25J, Genie continues to lead the way in providing the ideal solutions for various lifting tasks.
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