Genie Z-45, Z-25J manual Controls

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Operator's Manual

Fourth Edition · First Printing

 

 

 

 

Controls

Platform Control Panel

1Horn button

Push the horn button and the horn will sound. Release the horn button and the horn will stop.

2Platform level switch

Move the platform level switch up and the level of the platform will raise. Move the platform level switch down and the level of the platform will lower.

3Platform rotate switch

Move the platform rotate switch to the right and the platform will rotate to the right. Move the platform rotate switch to the left and

the platform will rotate to the left.

4Jib boom up/down switch

Move the jib boom switch up and the jib boom will raise. Move the jib boom switch down and the jib boom will lower.

5Auxiliary power switch

Use auxiliary power if the primary power source (engine) fails.

Simultaneously hold the auxiliary power switch to either side and activate the desired function.

6Drive speed select switch

Machine on incline symbol: Low range operation for inclines.

Machine on level surface symbol: High range operation for maximum drive speed.

7Glow plug switch

Move the glow plug switch to either side and hold for 3 to 5 seconds.

8Engine start switch

Move the engine start switch to either side to start the engine.

9Engine idle (rpm) select switch

Move the engine idle select switch to the turtle position for foot switch activated low idle. Move the engine idle select switch to the rabbit position for foot switch activated high idle.

10Gasoline/LPG models: Fuel select switch

Move the fuel select switch to the gasoline position to select gasoline. Move the fuel select switch to the LPG position to select LPG.

11Red Emergency Stop button

Push in red Emergency Stop button to the off position to stop all functions and turn the engine off. Pull out the red Emergency Stop button to the on position to operate the machine.

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Z-45/25 • Z-45/25J

Part No.114339

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Contents Operator’s Manual Contents Contact usOwners, Users and Operators IntroductionDo Not Operate Unless Safety Sign Maintenance Introduction Hazard ClassificationIntended Use Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions General Safety 45/25 Z-45/25J Part No.114339 General Safety General Safety General Safety General Safety Personal Safety Fall Protection Work Area Safety Electrocution Hazards Tip-over HazardsLine Voltage Required Clearance Maximum platform capacityWork Area Safety Maximum allowable side force Ansi & CSA Work Area Safety Operation on Slopes Hazards Maximum slope rating, stowed position, 2WDMaximum slope rating, stowed position, 4WD Work Area Safety Fall Hazards Collision HazardsWork Area Safety Explosion and Fire Hazards Bodily Injury HazardDamaged Machine Hazards Component Damage HazardsWork Area Safety Battery Safety Burn Hazards Explosion HazardElectrocution Hazard Lockout After Each UsePage Controls Platform Control PanelFourth Edition · First Printing Operators Manual Controls Controls Ground Control Panel Fourth Edition · First Printing Operators Manual Controls Inspections Pre-operation Inspection Fundamentals Inspections Pre-operation Inspection Inspections Function Test Fundamentals Inspections At the Ground ControlsTest the Foot Switch At the Platform ControlsTest the Horn Test Machine FunctionsTest the Drive Enable System Test Drive and BrakingTest Limited Drive Speed Standard Base Models Test Limited Drive Speed Narrow Base ModelsTest the Oscillate Axle oscillating axle-equipped models Test the Lift/Drive Select Function if equippedTest Aircraft Protection Package if equipped Fundamentals Inspections Workplace InspectionInspections Inspection for Decals with Words Decal Description QuantityPart No.114339 45/25 Z-45/25J Inspections Inspection for Decals with Symbols Fourth Edition · First Printing Operators Manual Operating Instructions Do Not Operate Unless Only use the machine as it was intendedStarting the Engine Operating InstructionsEmergency Stop Auxiliary ControlsOperating Instructions Operation from Ground Operation from PlatformTo Position Platform To SteerRun Rise Driving on a slopeTo determine the slope grade Machine Not Level Indicator Light if equipped Drive EnableGenerator if equipped Drive Speed SelectOperating Instructions Check Engine Light if equipped Aircraft Protection Package if equippedAfter Each Use Free-wheel Configuration for Winching Transport and Lifting Instructions Observe and ObeySecuring to Truck or Trailer for Transit Transport and Lifting InstructionsSecuring the Platform Z-45/25 Securing the ChassisLifting Instructions AxisAxis 45/25 45/25JMaintenance Check the Engine Oil Level Maintenance Symbols LegendPerkins 404C-22 Engine Ford DSG-423 EFI Engine EPA CompliantMaintenance Check the Hydraulic Oil Level Hydraulic oil specificationsCheck the Engine Coolant Level Ford and Perkins Models Maintenance Check the Batteries Tire specifications 2WD Models 4WD ModelsMaintenance Scheduled Maintenance Specifications Standard Base Models 45/25 no jibFloor loading information Standard Base Models 45/25J jib Narrow Base Models 45/25 no jib Maximum slope rating, stowed positionNarrow Base Models 45/25J jib 45/25J Range of Motion 45/25 Range of Motion

Z-45, Z-25J, Z-45, Z-25 specifications

The Genie Z-45, Z-25, and Z-25J are pivotal equipment models in the realm of articulating boom lifts, renowned for their efficiency and versatility in various applications. Each model boasts a unique set of features, ensuring they cater to different operational needs across industries such as construction, maintenance, and industrial services.

The Genie Z-45, a robust articulating boom lift, stands out for its impressive working height of 51 feet and horizontal reach of 26 feet. It incorporates advanced hydraulic technology, allowing precise movements and smooth transitions when reaching elevated areas. The Z-45 is powered by a reliable 4WD drivetrain, enabling it to maneuver through rugged terrain with ease. It features a 180-degree rotating platform, enhancing its capability to position operators optimally for their tasks. The machine's compact design allows it to be easily transported and utilized in tight spaces, making it an excellent choice for congested job sites.

On the other hand, the Genie Z-25 shines in its compactness, achieving a maximum working height of 30 feet. With a horizontal reach of 20 feet, it is ideal for indoor environments and areas with limited access. It is equipped with a zero-degree turning radius, allowing for exceptional maneuverability. The Z-25's lightweight design and reliable electric and diesel engine options make it versatile for various applications. This model is particularly valued for its quiet operation and environmentally friendly features, making it an excellent fit for urban job sites where noise restrictions may apply.

Meanwhile, the Genie Z-25J is a noteworthy variant, combining the beneficial characteristics of the Z-25 with additional features suitable for tougher conditions. Like the Z-25, it offers great performance in confined spaces but with enhanced durability and functionality. It incorporates advanced technology, including an intuitive control system that simplifies operation even for novice users. The Z-25J is ideal for tasks requiring flexibility and reliability, such as maintenance work in elevated and hard-to-reach areas.

Each of these Genie models represents a commitment to innovation, durability, and efficiency, ensuring that operators are equipped with the best possible tools to tackle their projects safely and effectively. From the robust Z-45 to the compact Z-25 and the versatile Z-25J, Genie continues to lead the way in providing the ideal solutions for various lifting tasks.
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