Subaru Robin Power Products RGX305, RGX305D, RGX405, RGX405D, RGX505, RGX505D manual Fig. lo-32

Page 59

3)Install the generator in the frame.

Lift the generator with a chain block, install it in the frame, and tighten the nuts. (See Fig. 10-30.) RGX305, RGX305D

B@nuts...4pcs.

RGX405, RGX405D, RGX505, RGX505D 89 nuts . . .6 PCS.

4)Attach the side plates to the frame.

Mount the side plate that reads Robin Generator Model name to the front, and the blank side plate to the rear.

NOTE: Use the black bolts for tightening them. jt$ x 13 mm bolts _. -8PCS.

5)Attach the air guide to the box stay.

5@xl5mmbolt...2pcs.

6)Attach the box stay to the side plates.

6r#~x15mmbolt...2pcs.

10-3-7 CONTROL BOX

1) Fasten the control box to the frame and box stay. (See Fig. 10-31.)

6@xl2mmbolt...4pcs.

2)Wire the primary exciting circuit.

Connect the two yellow wires of the automatic volt- age regulator in the control box to the exciting coil wires of the engine, and clamp them to the control box with cord bushings. (See Fig. 10-32.)

Fig. lo-32

3)Connect the connectors to the control box.

Fig. lo-30

Fig. lo-31

-56-

Image 59
Contents Generator Page Contents Type For U.S.A. and Canadian markets12V 5OHZ Voltage Power FactorType Self EY25-2D EY25WW210 Ara similar to 6OHz I lOVR2OV, 5OHz 12OVR4OV ModelVoltage 11 OVl22OV Main RGX505 TypeEY40DWl-390 5000EY40D Wl-390 Sak,l~rl?rv%!-kUT-IFeatures Page Ii z 3, G Am 4 si RGX305 llOV, 12Ov RGX405 llOV RGX505 llOV Panel aRGX305 22ov, 23ov RGX405 22ov, 23ov RGX505 22OV 23OVRGX305D RGX405D Panel BRGX305 RGX405 RGX505 Through Bolt Slip Ring Cover Boltfront Covershaft Stator +yg+++jFunctions Inch Bnml 100 InchRotor 99.6Voltmeter BrushesAVR Automatic Voltage Regulator Plug Have theirRated capacities. Refer to 5-2-8 Receptacles BreakerTz&@ Fuse capacity 1OAFuse Receptacle and AC PlugsPipe Frame L 1 Rear CoverRubber Mounts Rubber Vibration Isolators Revolving Armature Type RevolvingField Page Voltage Regulating Mechanism Primary Exciting ActionSwitch Circuit diagram of the conventional dual voltage type isShown in 18, and a circuit diagram of the RGX Full Power SwitchControl System Change of Engine PartsIgnition System FUEL’SYSTEM Cooling System CRANKCASE-l/SEALWASHERSwitch 15A 34845609 Switch 15ASwitch 30A Switch 60AAre started, the products Consume only about When Starting their mOtOfs Once1OOOW About5OHZ 6OHZ Nominal Cross 3 Frequency Meter Frequency range About 45 to 65 HzMeters 1 Voltmeters 2 AmmetersTachometer Used for measuring resistance, etcTester Megger TesterDC Output Measuring AC Output MeasuringRated Voltage 11ov 12OV 220 230v Range 108-115V 118%125V 218 225 228 235 238 245Control BOX StatorRotor 60Hz 11 OV, 12OV QVi22QV, 12OVl24OV Stator AssemblyWire color 1 Blue BLUE0.2 L Measuring Winding ResistanceRefer to 8-4 Measuring Insulation Resistance Resistance Rotor Assembly Wwding Resistance MeasuringCleaning Slip Rings Refer to 8-4 Measuring InsulationINTER-LEAD Resistance BrushesAVR Trouble Identification by Appearance Identifying AVR Trouble by Checking3OOKR 1OKR250K-3OOKSZ OS2Fuse Holder Only the LG301 and LG301D have a no-fuse breakerFuse Holder and NO-FUSE Holder NO-FUSE BreakerTerminals ‘-I Diode Stack AssemblyReceptacle and AC Plug VoltmetersExciting Coil Primary Exciting CircuitRemove the fuel tank bolts Be careful not to pinch the wiringFuel Tank Remove the front Fuel pipeRemarksTool Control BoxThat are connect to the rear Generator. See O-7 FrameIt is not necessary to re Move the air guideHolders Brush holder Remove the brush coverRear cover Screw pcs Remove the brush holders See Fig Brushes before removing the brushBy lightly tapping the outside StatorRemove the stator Sever hammer the wind Ings and leadsStrike it RotorFit a box Hammer Spanner or socket wrench over Bolt ShaftFig. lo-16 Order RGX505 10mm 260 mm HOW to ReassembleFront Cover InchFig. lo-20 Fig. lo-19RGX305 Tighten the cover boltBrush Holder Lo-25Frame Install the brush cover. RGX305, RGX305DFig. lo-30 Fig. lo-325q5~12mmbolt...2pcs. Mount the front panel again Fuel TankFirst, and then remove them Reverse the disassembly procedureDisassembly Cause TROUBLE-SHOOTINGPage Remedy Voltage too low Kau!wPage 12-l-2 Speed Control Bracket Electric StarterLEXCITING Coil Control BOX on Engine Side RGX305,305D12-l -4 Strainer Bracket 12-6 Electric Start StandardCaster Control BOX Engine GeneratorBOX Engine ~~ ~~RGX505D ~m&,v,240v RGX305 I IOV-I 2OVl RGX405 IlO-12OVSIU GEN&ATOR Control BOX EngineIssue EMD-GS0005