Generac 005030-0, 005028-0, 005031-0 owner manual Harness Ctrl PNL 2.5L Ford AL not Shown

Page 47

 

 

 

 

Section 8 - Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Liquid-cooled 15, 20 and 25 kW Generators

 

 

 

 

Control Panel (25kW) — Drawing No. 0E7615-C

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

1

0F0790

1

TOP, CONTROL PANEL

 

2

0F0789

1

BACK & BOTTOM, CONTROL PANEL

 

3

0F0791

1

PANEL, FRONT 2.5L CONTROL PNL

 

4

0E9704

1

ASSY PCB HSB CONTROLLER 2.5L

 

5

067680

1

ASSY VOLTAGE REGULATOR 60HZ

 

6

0E6875A

2

RELAY, 12VDC C FORM W/DIODE

 

7

0C3910

1

XFMR 240/16V 1VA&56VA

 

8

054450

1

CIRCT BRK 5.5 X 1 ETA 46-500-P

 

9

0D5070A

1

ASSY PCB 2A 12V UL BATT CHRGR

 

10

057073

1

JUNCTION BLOCK 3/8-16

 

11

040213

2

PCB SUPPORT SNAP-IN 1/4"

 

12

0C2265

16

SCREW PHTT M4-0.7 X 12 ZYC

 

13

029673

1

DIO BRIDGE 25A 600V

 

14

0F0793

1

BRACKET, CB SIEMENS BQ

 

15

0E7890

1

BRKT CB MTG BACK

 

16

0A2077

1

CB 0125A 2P 240V S BQ2 LL

 

17

0F1264

1

ADPTR,LH SIDE WICKMAN 178.6192

 

18

0F1263

1

ADPTR,RH SIDE WICKMAN 178.6191

 

19

0F1262

2

HOLDER, FUSE WICKMANN 178.6150

 

20

0E7403A

1

FUSE ATO TYPE 5 AMP (TAN)

 

21

0E7403C

1

FUSE, ATO TYPE 15 AMP (BLUE)

 

22

0E2514

1

FITTING CONDUIT STR 1-1/2"

 

23

020911

2

SCREW PPHM M5-0.8 X 30 ZINC

 

24

023897

4

WASHER FLAT #10 ZINC

 

25

022152

2

WASHER LOCK #10

 

26

051716

2

NUT HEX M5-0.8 G8 YEL CHR

 

27

082573

1

SWITCH ROC DPST 125V SPD

 

28

0E4494

1

SWITCH ROC DPDT ON-OFF-ON

 

29

0C4167

REF.

BLOCK TERM 20A 14 X 6 X 1100V

 

30

0C2699

4

SCREW PHTT #6-32 X 3/8 ZYC

 

31

0C2212

1

SCREW PHTT M4-0.7 X 16 ZYC

 

32

047411

4

SCREW HHC M6-1.0 X 16 G8.8

 

33

022097

4

WASHER LOCK M6-1/4

 

34

022473

4

WASHER FLAT 1/4-M6 ZINC

 

35

0E7358

4

SCREW PPPH HI-LO #4-24 X 3/8

 

37

0F0798

1

HARNESS CTRL PNL 2.5L FORD AL (NOT SHOWN)

 

38

0E6881

REF

SOCKET, RELAY

 

39

0C1127

1

DECAL AVR COVER

 

40

0C1229

1

DECAL WARNING ELECTRICAL SHOCK

 

41

0F2632

1

DECAL TERMINAL BLOCK

 

42

0F2629

1

DECAL CONTROL HSB

 

43

0E7193

1

DECAL, WARNINGS HSB

 

44

0F6146

1

HANG TAG 2 WIRE START (NOT SHOWN)

45

Image 47
Contents This manual should remain with the unit Introduction Authorized Service Dealer Location‹ Operation and Maintenance ‹ HOW to Obtain ServiceTable of Contents General Hazards ‹ Standards Index Electrical HazardsGenerator Transfer SwitchAutomatic Transfer Switch ATS Mode Engineered Transfer Switch Wire Start GTS ModeGenerator Fuel System ‹ 1.8.1 LOW OIL Pressure Switch‹ 1.8.2 High Coolant Temperature Switch Main Circuit BreakerLifting the Generator UnpackingAWSF-52-C SpecificationsFuel Consumption Engine OIL Recommendations Before InstallationCoolant Recommendations ‹ 2.1.2 Other Published Standards Generator LocationGenerator Mounting Support ‹ 2.1.1 Nfpa StandardsEmergency Circuit Isolation Method Basic Standby Electric SystemTotal Circuit Isolation Method Grounding the GeneratorGenerator AC Neutral Connections Connection Diagram ATS ModeConnection Diagram GTS Mode ‹ 2.11.1 Vented Batteries Battery InstallationPreparation Before START-UP Manual Transfer START-UP Control Console ComponentsBat Red Oil Red Temp Red Speed Red Crank Red Engine Governor Gain AdjustmentsWeekly Exercise Cycle Manual Retransfer ShutdownAutomatic Operation Voltage Regulator Adjustment Control Board DIP Switch SettingsIntake Manifold Procedure Exhaust Manifold ProcedureChecking Fluid Levels Cylinder Head ProcedureCooling System Overload Protection for Engine DC Electrical System‹ 4.8.1 Check Engine OIL Level ‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection‹ 4.8.2 Check Battery ‹ 4.7.3 Engine Coolant‹ 4.8.13 Coolant Change Miscellaneous Maintenance‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.9.1 Cleaning the GeneratorPeriodic Replacement Parts ‹ 4.9.3 Battery Maintenance‹ 4.9.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Battery Post Cover Black Support Battery TrayHold Down Battery Assembly Battery TrayTo B Duct Discharge RH AL 2.5L Assy Wire 14AWG 7.5 #0 GRN/YELDoor Battery Compartment Duct Intake MID AL 2.5LPage TOP, Control Panel Switch ROC Dpst 125V SPDSwitch ROC Dpdt ON-OFF-ON Hang TAG 2 Wire Start not ShownPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 NUT HEX M10-1.5 G8 YEL CHR Tank Coolant RecoveryEngine 2.5L Ford STARTER, 12 VoltTo Engine Bracket Fuel Regulator Body Carburetor AssemblyCover AIR Cleaner GASKET, AIR Cleaner AdapterLocktight Rotor 390 40KW 1P Direct HSB 3.9L Chrysler Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 25KW 1P Direct HSB 2.5L FordSaddle 2 Inch Pipe Muffler OUTPipe Exhaust 2.5L Ford Muffler 2.5L FordHarn GOV 2.5L Ford Housing Governor ConnectorCover Connector Housing ASM Motor StepperRadiator 2.5L Ford HOSE, 2.5L Ford LowerBarbed STR 1/4 NPT X 3/8 ALMInstallation Diagram PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following

005028-0, 005030-0, 005028-0, 005031-0 specifications

Generac's line of generator models, including the 005028-0, 005030-0, 005031-0, and their closely related variant 005028-0, represent a fusion of durability, technology, and user-centric design focused on providing reliable power solutions for residential and commercial applications.

The Generac 005028-0 model stands out with its robust construction and efficient performance. It features a powerful engine that ensures a steady supply of electricity, capable of handling essential appliances during power outages. The model incorporates Generac's patented TruePower technology, which offers clean and stable power, ensuring sensitive electronics are safe from fluctuations. This feature is particularly appealing for homeowners who rely on medical equipment or sophisticated devices that require consistent power quality.

On the other hand, the 005030-0 model takes performance up a notch by equipped with a larger fuel tank, allowing for extended runtime during outages. It also has a quieter operation compared to its counterparts, making it suitable for residential areas where noise levels are a concern. The model includes an intuitive user interface that simplifies operation, letting users monitor their generator’s status effortlessly.

Similarly, the 005031-0 model boasts enhanced technology via a fully automatic transfer switch. This feature enables seamless switching between utility power and generator power without user intervention, ensuring that homes and businesses remain powered even during unexpected power failures. Equipped with advanced safety features, this model ensures that the generator operates only when necessary, significantly extending its lifespan and maintaining efficiency.

Additionally, all these Generac models share a durable casing designed to withstand harsh weather conditions. They are engineered for easy maintenance, with oil and fuel access points conveniently located for user convenience. Furthermore, the models come with various options for fuel types, including propane and natural gas, providing users flexibility based on their needs.

In summary, Generac's 005028-0, 005030-0, and 005031-0 models are characterized by their reliable performance, advanced technology, and user-friendly features. These generators are perfect solutions for anyone seeking a dependable source of backup power, ensuring that essential equipment runs smoothly without interruptions, no matter the situation.