Generac 005030-0, 005028-0, 005031-0 Engine 2.5L Ford, STARTER, 12 Volt, Spring Bushing, Pass

Page 49

Section 8 - Exploded Views and Parts Lists

Liquid-cooled 15, 20 and 25 kW Generators

Engine — Drawing No. 0E9918-F

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

0E9909

REF

ENGINE 2.5L FORD

35

0E9930

1

HEAT SHIELD, EXHAUST MANIFOLD

2

0E9739

1

PULLEY, 2.5L FORD WATER PUMP

36

049821

3

SCREW SHC M8-1.25 X 30 G12.9

3

049814

8

SCREW HHC M10-1.5 X 25 G8.8

37

0E9747

1

STARTER, 12 VOLT

4

0F0001

1

CLUTCH, COOLING FAN 2.5L FORD

38

043116

5

SCREW HHC M6-1.0 X 12 G8.8

5

0D3488B

1

SERPENTINE BELT - 40.85" LENGTH

39

022473

6

WASHER FLAT 1/4-M6 ZINC

6

0A8584

1

SWITCH,OIL PRESSURE,10PSI,2POL

40

045772

2

NUT HEX M10-1.5 G8 YEL CHR

7

0E0561

1

ASSY WATER LEVEL SENSOR C/E

41

064416

2

SCREW HHC M10-1.5 X 45 G8.8

 

 

 

PL

42

0F0252

1

SPRING BUSHING

8

0A6751

1

SW-TMP 245DEG 3/8NPT

43

0E9868

1

ALTERNATOR, D.C

9

035579

1

BUSHING REDUCER 1/4 TO 1/8

44

0F0035

1

BRKT,D.C. ALTERNATOR(MACHINED)

10

026925

1

PLUG STD PIPE 3/8 STEEL SQ HD

45

026082

1

SCREW HHC 3/8-16 X 2-1/4 G5

11

0E9611

1

MANIFOLD, INTAKE (MACHINED)

46

0E9928

1

TENSIONER, D.C. ALTERNATOR

 

 

 

(STEPPER MOTOR)

47

0F0383

1

HOSE,2.5L FORD COOLANT BY-

 

0E9611A

1

MANIFOLD INTAKE MACH BOSCH32

 

 

 

 

PASS

 

 

 

(BOSCH GOV.) (NOT SHOWN)

48

057823

2

CLAMP HOSE #10 .56-1.06

12

0E9681

1

GASKET, 2.5L FORD INTAKE MAN.

49

0E9737

1

LOWER HOSE ADAPTER,2.5L FORD

13

039253

4

SCREW HHC M8-1.25 X 20 G8.8

50

0F0393

1

O-RING 1-3/16 X 1-7/16 X 1/8

14

097962

4

SCREW SHC M6-1.0 X 25 G12.9 ZP

51

045757

2

SCREW HHC M6-1.0 X 25 G8.8

15

022145

8

WASHER FLAT 5/16-M8 ZINC

52

069860C

1

HOSE OIL DRAIN ASSY 21"

16

022097

11

WASHER LOCK M6-1/4

53

048031J

REF

HOSE CLAMP BAND 5/8"

17

022129

16

WASHER LOCK M8-5/16

54

055596

1

BARBED STR 3/8NPT X 3/8

18

043107

11

SCREW HHC M8-1.25 X 25 G8.8

55

077456

1

ADAPTER M12-1.75 3/8NPT

19

022131

19

WASHER FLAT 3/8-M10 ZINC

56

052677

1

WASHER NYLON .50 X .87 X .06

20

046526

22

WASHER LOCK M10

57

049813

1

NUT HEX M6 X 1.0 G8 YEL CHR

21

052625

2

SCREW SHC M10-1.5 X 35 G12.9

58

0E9738A

1

DIPSTICK TUBE, 2.5L FORD

22

0E9708

2

ENGINE FOOT, 2.5L FORD

59

0F1132

1

COVER, R/H SIDE ENGINE

23

0E9738

1

DIPSTICK, 2.5L FORD

 

 

 

 

ADAPTOR

24

0E9929

1

BRACKET, DIPSTICK TUBE

60

0F1133

1

COVER, L/H SIDE ENGINE ADAPTOR

25

0F0230

1

FAN 16" COOLING

61*

059355

8

SCREW SHC M10-1.50 X 50 G12.9

26

0E9834

1

HARNESS, 2.5L FORD ENGINE (NOT

62

076749

1

TANK COOLANT RECOVERY

 

 

 

SHOWN)

63

029032

1

HOSE 9/32 ID (39"LG)

 

0E9834A

1

HARNESS,2.5L FORD (BOSCH GOV.)

64

0F1433

1

BRACKET,2.5L FORD WATER

 

 

 

(NOT SHOWN)

 

 

 

 

BOTTLE

27

0D5417

6

SCREW HHC M10-1.0 X 25 G10.9

65

070007

3

WASHER FLAT M6 SS

28

0E5048B

1

FLEXPLATE 2.5L FORD

66

070005

3

WASHER LOCK M6 SS

29

0E9655

1

ADAPT CASTING MACH 2.5L FORD

67

080826

3

SCREW HHC M6-1.0 X 12 SS

30

057192

4

SCREW SHC M10-1.5 X 30 G12.9

68

045771

1

NUT HEX M8-1.25 G8 YEL CHR

31

060619

2

SCREW SHC M10-1.50 X 40 G12.9

69

048031C

2

CLAMP HOSE BAND 1/4

32

0E8940

1

SPACER FLEXPLATE HSB

 

 

 

 

 

33

0E9680

1

GASKET, 2.5L FORD EXHAUST MAN.

 

* NOTE: TORQUE TO 44 FT/LBS.

 

34

0E9609

1

MANIFOLD, EXHAUST ( MACHINED)

 

 

 

 

 

47

Image 49
Contents This manual should remain with the unit ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Electrical HazardsAutomatic Transfer Switch ATS Mode Transfer SwitchEngineered Transfer Switch Wire Start GTS Mode Generator‹ 1.8.2 High Coolant Temperature Switch ‹ 1.8.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingFuel Consumption SpecificationsAWSF-52-C Coolant Recommendations Before InstallationEngine OIL Recommendations Generator Mounting Support Generator Location‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsTotal Circuit Isolation Method Basic Standby Electric SystemGrounding the Generator Emergency Circuit Isolation MethodGenerator AC Neutral Connections Connection Diagram ATS ModeConnection Diagram GTS Mode ‹ 2.11.1 Vented Batteries Battery InstallationPreparation Before START-UP Manual Transfer START-UP Control Console ComponentsBat Red Oil Red Temp Red Speed Red Crank Red Engine Governor Gain AdjustmentsAutomatic Operation Manual Retransfer ShutdownWeekly Exercise Cycle Voltage Regulator Adjustment Control Board DIP Switch SettingsIntake Manifold Procedure Exhaust Manifold ProcedureCooling System Cylinder Head ProcedureOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.8.2 Check Battery ‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection‹ 4.7.3 Engine Coolant ‹ 4.8.1 Check Engine OIL Level‹ 4.8.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.8.13 Coolant Change‹ 4.9.4 Battery Replacement ‹ 4.9.3 Battery MaintenancePeriodic Replacement Parts Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Hold Down Battery Support Battery TrayAssembly Battery Tray Battery Post Cover BlackTo B Door Battery Compartment Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL 2.5L Duct Discharge RH AL 2.5LPage Switch ROC Dpdt ON-OFF-ON Switch ROC Dpst 125V SPDHang TAG 2 Wire Start not Shown TOP, Control PanelPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordBarbed STR 1/4 NPT X 3/8 HOSE, 2.5L Ford LowerALM Radiator 2.5L FordInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following

005028-0, 005030-0, 005028-0, 005031-0 specifications

Generac's line of generator models, including the 005028-0, 005030-0, 005031-0, and their closely related variant 005028-0, represent a fusion of durability, technology, and user-centric design focused on providing reliable power solutions for residential and commercial applications.

The Generac 005028-0 model stands out with its robust construction and efficient performance. It features a powerful engine that ensures a steady supply of electricity, capable of handling essential appliances during power outages. The model incorporates Generac's patented TruePower technology, which offers clean and stable power, ensuring sensitive electronics are safe from fluctuations. This feature is particularly appealing for homeowners who rely on medical equipment or sophisticated devices that require consistent power quality.

On the other hand, the 005030-0 model takes performance up a notch by equipped with a larger fuel tank, allowing for extended runtime during outages. It also has a quieter operation compared to its counterparts, making it suitable for residential areas where noise levels are a concern. The model includes an intuitive user interface that simplifies operation, letting users monitor their generator’s status effortlessly.

Similarly, the 005031-0 model boasts enhanced technology via a fully automatic transfer switch. This feature enables seamless switching between utility power and generator power without user intervention, ensuring that homes and businesses remain powered even during unexpected power failures. Equipped with advanced safety features, this model ensures that the generator operates only when necessary, significantly extending its lifespan and maintaining efficiency.

Additionally, all these Generac models share a durable casing designed to withstand harsh weather conditions. They are engineered for easy maintenance, with oil and fuel access points conveniently located for user convenience. Furthermore, the models come with various options for fuel types, including propane and natural gas, providing users flexibility based on their needs.

In summary, Generac's 005028-0, 005030-0, and 005031-0 models are characterized by their reliable performance, advanced technology, and user-friendly features. These generators are perfect solutions for anyone seeking a dependable source of backup power, ensuring that essential equipment runs smoothly without interruptions, no matter the situation.