Generac 005030-0, 005028-0, 005031-0 Rotor 390 15KW 1P Direct HSB 2.5L Ford, Flexplate 3.0L Ford

Page 53

 

 

 

 

Section 8 - Exploded Views and Parts Lists

 

 

 

 

 

 

 

 

 

 

 

 

Liquid-cooled 15, 20 and 25 kW Generators

 

 

 

 

 

 

Alternator — Drawing No. 0E8660-C

 

 

 

ITEM

PART NO.

QTY.

DESCRIPTION

 

 

1

0F1659A

1

ROTOR 390 15KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1657A

1

ROTOR 390 20KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0F1655A

1

ROTOR 390 25KW 1P DIRECT HSB (2.5L FORD)

 

 

 

 

0E5093A

1

ROTOR 390 30KW 1P DIRECT HSB (3.0L FORD & 2.5L FORD)

 

 

 

 

0E7413A

1

ROTOR 390 40KW 1P DIRECT HSB (3.9L CHRYSLER)

 

 

2

0F1660A

1

STR 390 15AD HSB (382MM LONG)(2.5L FORD)

 

 

 

 

0F1658A

1

STR 390 20AD HSB (382MM LONG)(2.5L FORD)

 

 

 

 

0F1656A

1

STR 390 25AD HSB (382MM LONG)(2.5L FORD)

 

 

 

 

0E5094A

1

STR 390 35AD1 HSB (382MM LONG)(3.0L FORD & 2.5L FORD)

 

 

 

 

0E7412A

1

STR 390 40AD HSB (433MM LONG)(3.9L CHRYSLER)

 

 

3

0E5706

1

REAR BEARING CARRIER 390/DRCT

 

 

4

0E5048

REF

FLEXPLATE 3.0L FORD

 

 

 

 

0E5048A

REF

FLEXPLATE 3.9L HSB

 

 

 

 

0E5048B

REF

FLEXPLATE 2.5L FORD

 

 

5

0E6668

1

FLYWHEEL ASSY 3.0L HSB LG GEAR

 

 

6

0E6076

1

REVCOR FAN 10.75 X 2 W/PRESS DIS

 

 

7

046526

8

WASHER LOCK M10

 

 

8

051755

4

SCREW HHC M10-1.5 X 16 G8.8

 

 

9

04576100BK

4

STUD M14-2.0 X 490 G5 ZINC (3.0L FORD & 2.5L FORD)

 

 

 

 

04576100BF

4

STUD M14-2.0 X 540 G5 ZINC (3.9L CHRYSLER)

 

 

10

043123

4

WASHER LOCK M14

 

 

11

051779

4

NUT HEX M14-2.0 G8 YEL CHR

 

 

12

0E7587

1

ASSY BRUSH HOLDER 390/HSB

 

 

13

023365

1

WASHER SHAKEPROOF INT #8

 

 

14

0C3993

4

SCREW HHTT M4-0.7 X 25 BP

 

 

15

057192

4

SCREW SHC M10-1.5 X 30 G12.9

 

 

16

0A2602

1

WASHER FLAT .688 ID X 3.25 OD

 

 

17

042558

1

KEY SQ 3/8 X 1 STEEL

 

 

18

0A2601

1

SCREW HHC M16-2.0 X 45 G8.8

 

 

19

022264

4

WASHER LOCK #8-M4

 

 

20

038150

4

WASHER FLAT #8 ZINC

 

 

21

077043F

1

CONDUIT FLEX 1-1/4" (30" LG - 3.0L FORD & 3.9L CHRYSLER)

 

 

 

 

077043F

1

CONDUIT FLEX 1-1/4" (18" LG - 2.5L FORD)

 

 

 

ROTOR REPLACEMENT PARTS

 

 

 

 

30

047248

1

BALL BEARING-45 MM

 

 

31

070892

1

SLIP RING -MACHINED-

 

 

51

Image 53
Contents This manual should remain with the unit ‹ Operation and Maintenance Authorized Service Dealer Location‹ HOW to Obtain Service IntroductionTable of Contents General Hazards ‹ Standards Index Electrical HazardsAutomatic Transfer Switch ATS Mode Transfer SwitchEngineered Transfer Switch Wire Start GTS Mode Generator‹ 1.8.2 High Coolant Temperature Switch ‹ 1.8.1 LOW OIL Pressure SwitchMain Circuit Breaker Generator Fuel SystemLifting the Generator UnpackingAWSF-52-C SpecificationsFuel Consumption Engine OIL Recommendations Before InstallationCoolant Recommendations Generator Mounting Support Generator Location‹ 2.1.1 Nfpa Standards ‹ 2.1.2 Other Published StandardsTotal Circuit Isolation Method Basic Standby Electric SystemGrounding the Generator Emergency Circuit Isolation MethodGenerator AC Neutral Connections Connection Diagram ATS ModeConnection Diagram GTS Mode ‹ 2.11.1 Vented Batteries Battery InstallationPreparation Before START-UP Manual Transfer START-UP Control Console ComponentsBat Red Oil Red Temp Red Speed Red Crank Red Engine Governor Gain AdjustmentsWeekly Exercise Cycle Manual Retransfer ShutdownAutomatic Operation Voltage Regulator Adjustment Control Board DIP Switch SettingsIntake Manifold Procedure Exhaust Manifold ProcedureCooling System Cylinder Head ProcedureOverload Protection for Engine DC Electrical System Checking Fluid Levels‹ 4.8.2 Check Battery ‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection‹ 4.7.3 Engine Coolant ‹ 4.8.1 Check Engine OIL Level‹ 4.8.11 Changing the Engine AIR Cleaner Miscellaneous Maintenance‹ 4.9.1 Cleaning the Generator ‹ 4.8.13 Coolant ChangePeriodic Replacement Parts ‹ 4.9.3 Battery Maintenance‹ 4.9.4 Battery Replacement Service Maintenance Interval Information Scheduled MaintenanceLevel Maintenance Level Problem Cause Correction Troubleshooting PointsLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Hold Down Battery Support Battery TrayAssembly Battery Tray Battery Post Cover BlackTo B Door Battery Compartment Assy Wire 14AWG 7.5 #0 GRN/YELDuct Intake MID AL 2.5L Duct Discharge RH AL 2.5LPage Switch ROC Dpdt ON-OFF-ON Switch ROC Dpst 125V SPDHang TAG 2 Wire Start not Shown TOP, Control PanelPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 Engine 2.5L Ford Tank Coolant RecoverySTARTER, 12 Volt NUT HEX M10-1.5 G8 YEL CHRTo Engine Cover AIR Cleaner Body Carburetor AssemblyGASKET, AIR Cleaner Adapter Bracket Fuel RegulatorLocktight Rotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerPipe Exhaust 2.5L Ford Pipe Muffler OUTMuffler 2.5L Ford Saddle 2 InchCover Connector Housing Housing Governor ConnectorASM Motor Stepper Harn GOV 2.5L FordBarbed STR 1/4 NPT X 3/8 HOSE, 2.5L Ford LowerALM Radiator 2.5L FordInstallation Diagram PURCHASER’S/OWNER’S Warranty Responsibilities Your Warranty Rights and ObligationsMANUFACTURER’S Emission Control System Warranty Coverage Emission Related Parts Include the Following Emission Control System WarrantyThis Warranty Shall not Apply to the Following

005028-0, 005030-0, 005028-0, 005031-0 specifications

Generac's line of generator models, including the 005028-0, 005030-0, 005031-0, and their closely related variant 005028-0, represent a fusion of durability, technology, and user-centric design focused on providing reliable power solutions for residential and commercial applications.

The Generac 005028-0 model stands out with its robust construction and efficient performance. It features a powerful engine that ensures a steady supply of electricity, capable of handling essential appliances during power outages. The model incorporates Generac's patented TruePower technology, which offers clean and stable power, ensuring sensitive electronics are safe from fluctuations. This feature is particularly appealing for homeowners who rely on medical equipment or sophisticated devices that require consistent power quality.

On the other hand, the 005030-0 model takes performance up a notch by equipped with a larger fuel tank, allowing for extended runtime during outages. It also has a quieter operation compared to its counterparts, making it suitable for residential areas where noise levels are a concern. The model includes an intuitive user interface that simplifies operation, letting users monitor their generator’s status effortlessly.

Similarly, the 005031-0 model boasts enhanced technology via a fully automatic transfer switch. This feature enables seamless switching between utility power and generator power without user intervention, ensuring that homes and businesses remain powered even during unexpected power failures. Equipped with advanced safety features, this model ensures that the generator operates only when necessary, significantly extending its lifespan and maintaining efficiency.

Additionally, all these Generac models share a durable casing designed to withstand harsh weather conditions. They are engineered for easy maintenance, with oil and fuel access points conveniently located for user convenience. Furthermore, the models come with various options for fuel types, including propane and natural gas, providing users flexibility based on their needs.

In summary, Generac's 005028-0, 005030-0, and 005031-0 models are characterized by their reliable performance, advanced technology, and user-friendly features. These generators are perfect solutions for anyone seeking a dependable source of backup power, ensuring that essential equipment runs smoothly without interruptions, no matter the situation.