Generac 005028-0 Coolant Recommendations, Engine OIL Recommendations, Before Installation

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Section 1 — General Information

Liquid-cooled 15, 20 and 25 kW Generators

2.Remove the carburetor fuel hose from the outlet port (Port 1) of the demand regulator (Figure 1.8).

3.Remove the brass hose fitting from the outlet port (Port 1) of the demand regulator.

4.Remove pipe plug from Port 2.

5.Install brass hose fitting into Port 2.

6.Install pipe plug into Port 1.

7.Connect carburetor gas hose to brass fitting.

8.Tighten all clamps and plugs.

9.Make sure fuel supply is of the proper pressure and type for configuration (not to exceed 14 inch- es water column).

10.Move DIP switch position 4 on the control board to the off position (LP vapor, see Figure 3.2 and Section 3.7).

11.Reverse the procedure to convert back to natural gas.

Figure 1.8 — Reconfigure the Fuel System

 

Port 1

 

Port 2

 

FUEL HOSE

FUEL HOSE

 

PLUG

BRASS HOSE

BRASS HOSE

PLUG

FITTING

FITTING

 

 

OUT

OUT

 

 

PORT 1

PORT 2

 

FUEL INLET

NG FUEL SYSTEM

LP FUEL SYSTEM

NOTE:

Synthetic oil is highly recommended when the generator will be operating in ambient tempera- tures which regularly exceed 90° F and/or fall below 30° F.

Any attempt to crank or start the engine before

!it has been properly serviced with the recom- mended oil may result in an engine failure.

1.15 COOLANT RECOMMENDATIONS

Use a mixture of half low silicate ethylene glycol base anti-freeze and half deionized water. Cooling system capacity is about 8 U.S. quarts (7.6 liters). Use only deionized water and only low silicate anti-freeze. If desired, add a high quality rust inhibitor to the rec- ommended coolant mixture. When adding coolant, always add the recommended 50-50 mixture.

Do not use any chromate base rust inhibitor

!with ethylene glycol base anti-freeze or chromi- umhydroxide (“green slime”) forms and will cause overheating. Engines that have been operated with a chromate base rust inhibitor must be chemically cleaned before adding eth- ylene glycol base anti-freeze. Using any high silicate anti-freeze boosters or additives will also cause overheating. DO NOT use any solu- ble oil inhibitor for this equipment.

NOTE:

Port 1 is for NG only and Port 2 is for LP vapor only. No provision for dual fuel has been made.

DANGER

Serious injury or damage may occur if not con-

!figured properly. Please consult an Authorized Service Dealer with any questions.

1.14 ENGINE OIL RECOMMENDATIONS

The unit has been filled with 15W-40 engine oil at the factory. Use a high-quality detergent oil classified “For Service CC, SD, SE, SF.” Detergent oils keep the engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the ambient temperature range anticipated before the next oil change:

 

Temperature

Oil Grade (Recommended)

 

 

Above 80° F (27° C)

SAE 30W or 15W-40

 

 

32° to 80° F (-1° to 27° C)

SAE 20W-20 or 15W-40

 

 

Below 32° F (0° C)

SAE 10W or 15W-40

 

1.16 BEFORE INSTALLATION

Before installing this equipment, check the ratings of both the generator and the transfer switch. Read “Emergency Isolation Method” and “Total Circuit Isolation Method” in the installation manual (Part No. 079699).

The generator’s rated wattage/amperage capacity must be adequate to handle all electrical loads that the unit will power. It may be necessary to group the critical (essential) loads together and wire them into a separate “emergency” distribution panel.

This generator can be installed in conjunction with an engineered transfer switch, if necessary (see Section 2.10).

The standard prepackaged transfer switch (ATS mode) does not have sensing or controlling circuit boards. Instead, the generator control console hous- es a “Printed Circuit Board Assembly”, which con- trols all phases of operation, including engine start up and load transfer.

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Contents This manual should remain with the unit ‹ HOW to Obtain Service Authorized Service Dealer Location‹ Operation and Maintenance IntroductionTable of Contents General Hazards Electrical Hazards ‹ Standards IndexEngineered Transfer Switch Wire Start GTS Mode Transfer SwitchAutomatic Transfer Switch ATS Mode GeneratorMain Circuit Breaker ‹ 1.8.1 LOW OIL Pressure Switch‹ 1.8.2 High Coolant Temperature Switch Generator Fuel SystemUnpacking Lifting the GeneratorFuel Consumption SpecificationsAWSF-52-C Coolant Recommendations Before InstallationEngine OIL Recommendations ‹ 2.1.1 Nfpa Standards Generator LocationGenerator Mounting Support ‹ 2.1.2 Other Published StandardsGrounding the Generator Basic Standby Electric SystemTotal Circuit Isolation Method Emergency Circuit Isolation MethodConnection Diagram ATS Mode Generator AC Neutral ConnectionsConnection Diagram GTS Mode Battery Installation ‹ 2.11.1 Vented BatteriesPreparation Before START-UP Control Console Components Manual Transfer START-UPEngine Governor Gain Adjustments Bat Red Oil Red Temp Red Speed Red Crank RedAutomatic Operation Manual Retransfer ShutdownWeekly Exercise Cycle Control Board DIP Switch Settings Voltage Regulator AdjustmentExhaust Manifold Procedure Intake Manifold ProcedureOverload Protection for Engine DC Electrical System Cylinder Head ProcedureCooling System Checking Fluid Levels‹ 4.7.3 Engine Coolant ‹ 4.7.2 Battery Fluid ‹ 4.8.6 Perform Visual Inspection‹ 4.8.2 Check Battery ‹ 4.8.1 Check Engine OIL Level‹ 4.9.1 Cleaning the Generator Miscellaneous Maintenance‹ 4.8.11 Changing the Engine AIR Cleaner ‹ 4.8.13 Coolant Change‹ 4.9.4 Battery Replacement ‹ 4.9.3 Battery MaintenancePeriodic Replacement Parts Scheduled Maintenance Service Maintenance Interval InformationLevel Maintenance Level Troubleshooting Points Problem Cause CorrectionLiquid-cooled 15, 20 and 25 kW Generators Liquid-cooled 15, 20 and 25 kW Generators Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Electrical Data Page Assembly Battery Tray Support Battery TrayHold Down Battery Battery Post Cover BlackTo B Duct Intake MID AL 2.5L Assy Wire 14AWG 7.5 #0 GRN/YELDoor Battery Compartment Duct Discharge RH AL 2.5LPage Hang TAG 2 Wire Start not Shown Switch ROC Dpst 125V SPDSwitch ROC Dpdt ON-OFF-ON TOP, Control PanelPage Harness Ctrl PNL 2.5L Ford AL not Shown 13 17 STARTER, 12 Volt Tank Coolant RecoveryEngine 2.5L Ford NUT HEX M10-1.5 G8 YEL CHRTo Engine GASKET, AIR Cleaner Adapter Body Carburetor AssemblyCover AIR Cleaner Bracket Fuel RegulatorLocktight Rotor 390 25KW 1P Direct HSB 2.5L Ford Rotor 390 15KW 1P Direct HSB 2.5L FordRotor 390 20KW 1P Direct HSB 2.5L Ford Rotor 390 40KW 1P Direct HSB 3.9L ChryslerMuffler 2.5L Ford Pipe Muffler OUTPipe Exhaust 2.5L Ford Saddle 2 InchASM Motor Stepper Housing Governor ConnectorCover Connector Housing Harn GOV 2.5L FordALM HOSE, 2.5L Ford LowerBarbed STR 1/4 NPT X 3/8 Radiator 2.5L FordInstallation Diagram MANUFACTURER’S Emission Control System Warranty Coverage Your Warranty Rights and ObligationsPURCHASER’S/OWNER’S Warranty Responsibilities Emission Control System Warranty Emission Related Parts Include the FollowingThis Warranty Shall not Apply to the Following

005028-0, 005030-0, 005028-0, 005031-0 specifications

Generac's line of generator models, including the 005028-0, 005030-0, 005031-0, and their closely related variant 005028-0, represent a fusion of durability, technology, and user-centric design focused on providing reliable power solutions for residential and commercial applications.

The Generac 005028-0 model stands out with its robust construction and efficient performance. It features a powerful engine that ensures a steady supply of electricity, capable of handling essential appliances during power outages. The model incorporates Generac's patented TruePower technology, which offers clean and stable power, ensuring sensitive electronics are safe from fluctuations. This feature is particularly appealing for homeowners who rely on medical equipment or sophisticated devices that require consistent power quality.

On the other hand, the 005030-0 model takes performance up a notch by equipped with a larger fuel tank, allowing for extended runtime during outages. It also has a quieter operation compared to its counterparts, making it suitable for residential areas where noise levels are a concern. The model includes an intuitive user interface that simplifies operation, letting users monitor their generator’s status effortlessly.

Similarly, the 005031-0 model boasts enhanced technology via a fully automatic transfer switch. This feature enables seamless switching between utility power and generator power without user intervention, ensuring that homes and businesses remain powered even during unexpected power failures. Equipped with advanced safety features, this model ensures that the generator operates only when necessary, significantly extending its lifespan and maintaining efficiency.

Additionally, all these Generac models share a durable casing designed to withstand harsh weather conditions. They are engineered for easy maintenance, with oil and fuel access points conveniently located for user convenience. Furthermore, the models come with various options for fuel types, including propane and natural gas, providing users flexibility based on their needs.

In summary, Generac's 005028-0, 005030-0, and 005031-0 models are characterized by their reliable performance, advanced technology, and user-friendly features. These generators are perfect solutions for anyone seeking a dependable source of backup power, ensuring that essential equipment runs smoothly without interruptions, no matter the situation.