Generac 04758-1,04759-1,04760-1, 04758-1, 04759-1, 04760-1 Location, Generator, Transfer Switch

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Section 1 — General Information

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

3.Remove the small hose clamp and hose from the fuel regulator. It may be necessary to pry the hose off of the brass fitting using a screw driver to gen- tly lift up the hose edge.

4.Remove the brass hose fitting screwed into the fuel regulator.

5.Locate and identify the brass idle jet. This will be located in the fuel regulator casting facing the front of the unit.

6.Remove the idle jet from its holding location.

7.Place the idle jet, thread side first, into the threaded hole originally occupied by the brass hose fitting.

8.Using a short No. 2 Phillips screw driver, thread the idle jet into the regulator casting. DO NOT OVER TIGHTEN.

9.Apply thread sealant to the threads of the hose fit- ting and replace it into the regulator body.

10.Re-attach the small hose and hose clamp and tighten as necessary.

11.Replace the engine air in baffle using the four M6 screws.

12.Identify both brass adjustment screws on the reg- ulator.

NOTE:

One adjustment screw can be accessed from the front of the unit and the second can be accessed from the back of the unit enclosure by removing the plastic hole plug.

13.To adjust the system to run on LP fuel, turn the adjuster screw that can be accessed from inside the front of the unit, ¼ TURN CLOCKWISE. This should now set the system for maximum power and best performance.

14.It may be necessary to make minor adjustments to the preset adjustment screw settings to achieve maximum power. If experiencing problems with the unit producing maximum power, follow the procedure in Section 2.6 (Adjusting the Fuel Regulator).

Figure 1.4 - Demand Regulator

1.9LOCATION

1.9.1 GENERATOR

Install the generator set, in its protective enclosure, outdoors, where adequate cooling and ventilating air is always available. Consider these factors:

Install the unit where air inlet and outlet openings will not become obstructed by leaves, grass, snow, etc. If prevailing winds will cause blowing or drift- ing, consider using a windbreak to protect the unit.

Install the generator on high ground where water levels will not rise and endanger it.

Allow sufficient room on all sides of the generator for maintenance and servicing. A good rule is to allow three feet of space on all sides.

Where strong prevailing winds blow from one direction, face the generator air inlet openings to the prevailing winds.

Install the generator as close as possible to the fuel supply, to reduce the length of piping.

Install the generator as close as possible to the transfer switch. HOWEVER, REMEMBER THAT LAWS OR CODES MAY REGULATE THE DIS- TANCE.

1.9.2 TRANSFER SWITCH

1.9.2.1 7 kW, 12 kW and 15 kW Units

Transfer switches for use with these generators are sold separately and can be purchased from Generac Authorized Dealers.

• Install the transfer switch on a firm, sturdy sup-

porting structure.

• To prevent switch distortion, level the switch if nec-

essary. This can be done by placing washers

between the switch enclosure and mounting sur-

face.

• Never install the switch where water or any corro-

sive substance might drip onto the enclosure.

• Protect the switch at all times against excessive

moisture, dust, dirt, lint, construction grit and cor-

rosive vapors.

• Failure to utilize a Generac/Guardian transfer

switch with this generator will void the warranty.

IDLE CIRCUIT PORT

OUTLET PORTS

FUEL HOSE

BRASS HOSE

FITTING

U

 

BRASS HOSE

O

 

 

T

PRESSURE

FITTING

1

TAP

 

 

1/8 NPT

 

ADJUSTER

SCREWS

SMALL

FUEL JET

REGULATOR HOUSING PORT

Transfer switches available for these generators are:

Model 004678-0 — 100 Amp, 2 Pole, 250 Volt NEMA 1 (indoor rated) or

Model 004635-0 — 200 Amp, 2 Pole, 250 Volt NEMA 3R (outdoor rated)

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Contents Installation Introduction Troubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexProtection Systems UNPACKING/INSPECTIONSystem SET LED Generator 7 kW, Single Cylinder GH-410 Engine‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine Fuel Consumption Reconfiguring the Fuel SystemFuel Requirements Recommendations 1 7 KW, 410CCGenerator Transfer SwitchLocation 2.1 7 kW, 12 kW and 15 kW UnitsBattery Installation BatteryBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Generator Tests Under Load Checking Automatic OperationEngine Governor Adjustment Adjusting the Regulator Natural GAS only1 7 KW Units BREAK-IN Procedure Voltage Regulator Adjustment2 12 KW and 15 KW Units ‹ 3.2.1 Auto Position Automatic Transfer OperationSequence of Automatic Operation ‹ 3.2.2 OFF Position‹ 3.5.2 Transfer Back to Utility Power Source Manual Transfer Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.3 OvercrankChanging the Engine OIL Checking the Engine OIL Level‹ 4.3.1 Engine OIL Recommendations Changing the OIL Filter ‹ 4.3.2 OIL Change Procedure‹ 4.5.1 7 KW, 12 KW and 15 KW Generators Battery Maintenance Spark PlugsAdjusting Valve Clearance Cooling System‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule This Warranty Shall not Apply to the Following