Generac 04758-1,04759-1,04760-1 Service Schedule, SYSTEM/COMPONENT Procedure Frequency

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Section 4 — Maintenance

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

4.13 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work be performed by the nearest Generac Authorized Dealer.

 

SYSTEM/COMPONENT

 

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

 

Change

 

Clean

W = Weekly

 

 

R = Replace as Necessary

 

 

 

 

 

M = Monthly

 

 

* = Notify Dealer

 

 

 

 

 

Y = Yearly

 

 

if Repair is Needed.

 

 

 

 

 

 

 

 

FUEL

 

 

 

 

 

 

 

 

Fuel lines and connections*

X

 

 

 

 

M

 

 

LUBRICATION

 

 

 

 

 

 

 

 

Oil level

X

 

 

 

 

M

 

 

Oil

 

 

X

 

 

AFTER BREAK-IN,

 

 

 

 

 

 

 

 

 

AND Y

 

 

Oil filter

 

 

X

 

 

AFTER BREAK-IN,

 

 

 

 

 

 

 

 

 

AND Y

 

 

COOLING

 

 

 

 

 

 

 

 

Enclosure louvers

X

 

 

 

X

W

 

 

BATTERY

 

 

 

 

 

 

 

 

Remove corrosion,

X

 

 

 

X

M

 

 

ensure dryness

 

 

 

 

 

 

 

 

Clean and tighten

X

 

 

 

X

M

 

 

battery terminals

 

 

 

 

 

 

 

 

Check charge state

X

 

R

 

 

EVERY 6 M

 

 

Electrolyte level

X

 

R

 

 

EVERY 6 M

 

 

(unsealed batteries only)*

 

 

 

 

 

 

 

 

ENGINE AND MOUNTING

 

 

 

 

 

 

 

 

Air cleaner

 

X

 

R

 

 

Y

 

 

Spark plug(s)

 

X

 

R

 

 

Y

 

 

GENERAL CONDITION

 

 

 

 

 

 

 

 

Vibration, Noise, Leakage,

X

 

 

 

 

M

 

 

Temperature*

 

 

 

 

 

 

 

 

COMPLETE TUNE-UP*

TO BE COMPLETED BY A GENERAC

Y

 

 

 

 

 

AUTHORIZED DEALER

 

 

 

 

 

 

 

 

 

 

 

 

 

22

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Contents Installation Introduction Post Installation Start-up Adjustments MaintenanceTroubleshooting Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexUNPACKING/INSPECTION Protection SystemsSystem SET LED Generator 7 kW, Single Cylinder GH-410 EngineSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Reconfiguring the Fuel System Fuel Requirements RecommendationsFuel Consumption 1 7 KW, 410CCTransfer Switch LocationGenerator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Installation BatteryCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Engine Governor Adjustment1 7 KW Units Voltage Regulator Adjustment BREAK-IN Procedure2 12 KW and 15 KW Units Automatic Transfer Operation Sequence of Automatic Operation‹ 3.2.1 Auto Position ‹ 3.2.2 OFF Position‹ 3.5.2 Transfer Back to Utility Power Source Manual Transfer OperationSetting the Exercise Timer ‹ 3.7.1 LOW OIL Pressure Switch‹ 3.7.2 High Temperature Switch ‹ 3.7.3 OvercrankChecking the Engine OIL Level Changing the Engine OIL‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change Procedure Changing the OIL Filter‹ 4.5.1 7 KW, 12 KW and 15 KW Generators Battery Maintenance Spark PlugsAdjusting Valve Clearance Cooling SystemOUT of Service Procedure ‹ 4.12.2 Return to Service‹ 4.12.1 Removal from Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule This Warranty Shall not Apply to the Following