Generac 04758-1, 04759-1, 04760-1 owner manual Fuel Requirements Recommendations, Fuel Consumption

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Section 1 — General Information

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

1.6FUEL REQUIREMENTS

AND RECOMMENDATIONS

With LP gas, use only the vapor withdrawal

system. This type of system uses the vapors formed above the liquid fuel in the storage tank.

The engine has been fitted with a fuel carburetion system that meets the specifications of the 1997 California Air Resources Board for tamper-proof dual fuel systems. The unit will run on natural gas or LP gas, but it has been factory set to run on natural gas. Should the primary fuel need to be changed to LP gas, the fuel system needs to be reconfigured. See Section 1.8 for instructions on reconfiguration of the fuel system.

Recommended fuels should have a Btu content of at least 1,000 BTU’s per cubic foot for natural gas; or at least 2,520 BTU’s per cubic foot for LP gas. Ask the fuel supplier for the BTU content of the fuel.

Fuel pressure for both natural gas and liquid propane set ups should be 11 inches to 14 inches of water column (0.6 psi) at all load ranges.

NOTE:

A separate gas line and regulator may be needed to assure proper gas pressure (11-14”) to the gen- erator. Low gas pressure can cause hard starting and could affect engine durability.

1.7FUEL CONSUMPTION

 

Model #

Nat. Gas (*)

LP Vapor (**)

 

 

 

1/2 Load

Full Load

1/2 Load

Full Load

 

 

04758

74

105

0.91/33

1.21/44.1

 

 

04759

114

185

1.34/48.9

2.17/79.0

 

 

04760

148.5

240

1.73/63.2

2.80/102.3

 

3.Disconnect wire #0 and wire #14 from the gas solenoid located on the top of the demand regu- lator.

4.Remove the demand regulator by rotating coun- terclockwise.

5.Remove the brass hose fitting from the outlet port of the demand regulator.

6.Remove the brass metering jet (loosen counter- clockwise) from the housing port of the demand regulator located on the side of the regulator.

7.Install new LP metering jet (tighten clockwise) in the outlet port of the demand regulator.

8.Refit the brass hose fittings to the outlet port of the demand regulator.

9.Reverse procedure steps 1-4 to reinstall demand regulator.

10.Reverse the procedure to convert back to natural gas.

Figure 1.3 – Demand Regulator

 

FUEL HOSE

FUEL HOSE

BRASS HOSE

BRASS HOSE

FITTING

 

FITTING

 

 

OUTLET

 

PORT

FUEL JET

REGULATOR

HOUSING PORT

NG FUEL SYSTEM

LP FUEL SYSTEM

NOTE:

*Natural gas is in cubic feet per hour.

**LP is in gallons per hour/cubic feet per hour.

DANGER

Gaseous fuels such as natural gas and liquid propane (LP) gas are highly explosive. Even the slightest spark can ignite such fuels and cause an explosion. No leakage of fuel is permitted. Natural gas, which is lighter than air, tends to collect in high areas. LP gas is heavier than air and tends to settle in low areas.

1.8RECONFIGURING THE FUEL SYSTEM

1.8.1 7 KW, 410CC

To reconfigure the fuel system from NG to LP, follow these steps:

1.Turn the main gas supply off.

2.Remove the carburetor fuel hose from the outlet port of the demand regulator (Figure 1.3).

The natural gas adjustment screw is preset during installation and should not need any further adjustment.

1.8.2 12KW AND 15KW, 990CC ENGINES

To reconfigure the fuel system from NG to LP, follow these steps:

NOTE:

The primary regulator for the propane supply is NOT INCLUDED with the generator. A fuel pres- sure of 11 to 14 inches of water column (0.6 psi) to the fuel inlet of the generator MUST BE SUP-

PLIED.

1.Turn OFF the main gas supply.

2.Remove the engine air in baffle located on the left hand side of the battery compartment. Two M6 screws are located on top of the baffle and two M6 screws are located on the inside of the baffle towards the back.

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Contents Installation Introduction Maintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Electrical HazardsUNPACKING/INSPECTION Protection SystemsSystem SET LED 7 kW, Single Cylinder GH-410 Engine GeneratorSpecifications ‹ 1.5.1 Generator‹ 1.5.2 Engine Fuel Requirements Recommendations Reconfiguring the Fuel SystemFuel Consumption 1 7 KW, 410CCLocation Transfer SwitchGenerator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Battery InstallationCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Checking Automatic Operation Generator Tests Under LoadAdjusting the Regulator Natural GAS only Engine Governor Adjustment1 7 KW Units Voltage Regulator Adjustment BREAK-IN Procedure2 12 KW and 15 KW Units Sequence of Automatic Operation Automatic Transfer Operation‹ 3.2.1 Auto Position ‹ 3.2.2 OFF PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.3 OvercrankChecking the Engine OIL Level Changing the Engine OIL‹ 4.3.1 Engine OIL Recommendations ‹ 4.3.2 OIL Change Procedure Changing the OIL Filter‹ 4.5.1 7 KW, 12 KW and 15 KW Generators Spark Plugs Battery MaintenanceCooling System Adjusting Valve Clearance‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty This Warranty Shall not Apply to the Following Warranty Schedule