Generac 04758-1, 04759-1, 04760-1, 04758-1,04759-1,04760-1 owner manual Manual Transfer Operation

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Section 3 — Operation

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

D.Utility Voltage Pickup Sensor

Figure 3.2 – Manual Transfer Switch Operation

• This sensor monitors utility power supply volt-

 

age. When that voltage is restored to above 70

 

percent of the nominal source voltage, a retrans-

 

fer time delay starts timing.

 

E.Retransfer Time Delay

 

• This timer runs for about 15 seconds.

 

• At end of a 15-second delay, circuit board action

 

de-energizes the transfer relay in the transfer

 

switch.

 

• Retransfer to utility power source then occurs.

 

F. Engine Cool-down Timer

 

• When the load is transferred back to utility power

 

source, the engine cool-down timer starts timing.

 

• The timer will run for about one minute, and the

 

generator will then shut down.

 

3.5MANUAL TRANSFER OPERATION

‹3.5.1 TRANSFER TO GENERATOR POWER SOURCE

To start the generator and activate the transfer switch manually, proceed as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Set the generator’s AUTO/OFF/MANUAL switch to OFF.

3.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

DANGER

Do not attempt to activate the transfer switch manually until all power voltage supplies to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

4.Use the manual transfer handle inside the trans- fer switch to move the main contacts to their “Standby” position, i.e., loads connected to the standby power source (Figure 3.2).

5.To crank and start the engine, set the AUTO/OFF/ MANUAL switch to MANUAL.

6.Let the engine stabilize and warm up for a few minutes.

7.Set the generator’s main circuit breaker to its ON (or closed) position. The standby power source now powers the loads.

‹3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE

When utility power has been restored, transfer back to that source and shut down the generator. This can be accomplished as follows:

1.Set the generator’s main circuit breaker to its OFF (or open) position.

2.Let the engine run for a minute or two at no-load to stabilize the internal temperatures.

3.Set the generator’s AUTO/OFF/MANUAL switch to its OFF (or open) position. The engine should shut down.

4.Check that utility power supply to the transfer switch is turned OFF.

DANGER

Do not attempt to activate the transfer switch manually until all power voltage supplies

to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

5.Use the manual transfer handle inside the trans- fer switch to move the main contacts back to their “Utility” position, i.e., loads connected to the util- ity power source (Figure 3.2).

6.Turn ON the utility power supply to the transfer switch using the means provided.

7.Set the system to automatic operation as outlined in “Automatic Transfer Operation,” Section 3.3.

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Contents Installation Introduction Maintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Electrical HazardsSystem SET LED UNPACKING/INSPECTIONProtection Systems 7 kW, Single Cylinder GH-410 Engine Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Requirements Recommendations Reconfiguring the Fuel SystemFuel Consumption 1 7 KW, 410CCLocation Transfer SwitchGenerator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Battery InstallationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under Load1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment 2 12 KW and 15 KW Units Voltage Regulator AdjustmentBREAK-IN Procedure Sequence of Automatic Operation Automatic Transfer Operation‹ 3.2.1 Auto Position ‹ 3.2.2 OFF PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.3 Overcrank‹ 4.3.1 Engine OIL Recommendations Checking the Engine OIL LevelChanging the Engine OIL ‹ 4.5.1 7 KW, 12 KW and 15 KW Generators ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter Spark Plugs Battery MaintenanceCooling System Adjusting Valve Clearance‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty This Warranty Shall not Apply to the Following Warranty Schedule