Generac 04758-1,04759-1,04760-1 Adjusting the Regulator Natural GAS only, 1 7 KW Units

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Section 3 — Operation

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

2.6ADJUSTING THE REGULATOR

(NATURAL GAS ONLY)

Although the generator has been factory set to pro- vide maximum power, it may be necessary in some areas to adjust this setting. Because natural gas has different BTU or power content across the country the engine may not perform as designed.

If experiencing engine problems at high or full load conditions follow these steps. It will require a fre- quency meter to perform this procedure.

1. Turn off utility power to the main distribution panel in the house. This can be done by switching the service main breaker to the off or open position.

2. Allow the generator to start before loading the generator. Confirm the no-load frequency with the roof open and door off is set at 63-63.5 Hz. Transfer load to emergency circuits.

3. Turn on appliances, lights, pumps, etc., that are on the emergency circuits in an attempt to fully load the generator. Be cautious not to overload the generator. Use the following chart as a guide:

 

Unit

120 Volts

240 Volts

 

 

7 kW

50.0 amps

25.0 amps

 

 

12 kW

100.0 amps

50.0 amps

 

 

15 kW

108.3 amps

54.2 amps

 

 

 

 

 

 

4. When full load has been achieved. Connect a fre- quency meter to the output lugs of the generator’s main line circuit breaker.

5. The fuel regulator is fitted with one (7 kW), or two (12 & 15 kW) adjustment screws. While watching the frequency meter, slowly turn the adjustment screw clockwise or counterclockwise one at a time until highest frequency is read on the meter. Only limited adjustment is available between the set pins. Under no circumstances should any of the pins be removed (Figures 2.1 and 2.2).

Figure 2.1 — Dual Fuel Regulators

12, 13, and 15 kW

6 and 7 kW

990

410

Adjustment

Adjustment

Set

Screw

Pins

Screw

(One Side

 

(Both sides)

 

Only)

 

 

 

6.When the highest frequency is reached maximum power has been set. Then turn both adjustment screws 1/4 turn counterclockwise. Regulator is now set.

12

Figure 2.2 — Placement of Regulator

Adjustment Screw

7.Turn utility power to the main distribution panel back on. This can be done by switching the serv- ice main breaker to the on or closed position. Allow the generator to shut down.

Do not make any unnecessary adjustments.

!Factory settings are correct for most applica- tions. However, when making adjustments, be careful to avoid overspeeding the engine.

If this procedure or equipment are not available, locate the nearest Generac Guardian Dealer and they can perform the adjustments.

NOTE:

A service fee may be charged for this adjustment.

2.7ENGINE GOVERNOR ADJUSTMENT

If both AC frequency and voltage are correspondingly high or low, adjust the engine governor as follows:

2.7.1 7 KW UNITS

1.Loosen the governor clamp bolt (Figure 2.3).

2.Hold the governor lever at its wide open throttle position, and rotate the governor shaft clockwise as far as it will go. Then, tighten the governor lever clamp bolt to 70 inch-pounds (8 N-m).

3.Start the generator; let it stabilize and warm up at no-load.

4.Connect a frequency meter across the generators AC output leads.

5.Turn the speed adjust nut to obtain a frequency reading of 63 Hz.

6.When frequency is correct at no load, check the AC voltage reading. If voltage is incorrect, the volt- age regulator may require adjustment.

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Contents Installation Introduction Troubleshooting Post Installation Start-up AdjustmentsMaintenance Introduction Inside Front CoverGeneral Hazards Electrical Hazards ‹ Standards IndexSystem SET LED UNPACKING/INSPECTIONProtection Systems Generator 7 kW, Single Cylinder GH-410 Engine‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Consumption Reconfiguring the Fuel SystemFuel Requirements Recommendations 1 7 KW, 410CCGenerator Transfer SwitchLocation 2.1 7 kW, 12 kW and 15 kW UnitsBattery Installation BatteryElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Generator Tests Under Load Checking Automatic Operation1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment 2 12 KW and 15 KW Units Voltage Regulator AdjustmentBREAK-IN Procedure ‹ 3.2.1 Auto Position Automatic Transfer OperationSequence of Automatic Operation ‹ 3.2.2 OFF Position‹ 3.5.2 Transfer Back to Utility Power Source Manual Transfer Operation‹ 3.7.2 High Temperature Switch Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.3 Overcrank‹ 4.3.1 Engine OIL Recommendations Checking the Engine OIL LevelChanging the Engine OIL ‹ 4.5.1 7 KW, 12 KW and 15 KW Generators ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter Battery Maintenance Spark PlugsAdjusting Valve Clearance Cooling System‹ 4.12.1 Removal from Service OUT of Service Procedure‹ 4.12.2 Return to Service Corrosion ProtectionService Schedule SYSTEM/COMPONENT Procedure FrequencyTroubleshooting Guide Problem Cause CorrectionElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule This Warranty Shall not Apply to the Following