Generac 04758-1, 04759-1, 04760-1, 04758-1,04759-1,04760-1 Electrical Hazards, ‹ Standards Index

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IMPORTANT SAFETY INSTRUCTIONS

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

ELECTRICAL HAZARDS

All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as does the standby generator when it is in opera- tion. Avoid contact with bare wires, terminals, con- nections, etc., while the unit is running. Ensure all appropriate covers, guards and barriers are in place before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

The National Electrical Code (NEC) requires the frame and external electrically conductive parts of the generator to be connected to an approved earth ground. Local electrical codes also may require proper grounding of the generator electrical system.

After installing this home standby electrical sys- tem, the generator may crank and start at any time without warning. When this occurs, load circuits are transferred to the STANDBY (generator) power source. To prevent possible injury if such a start and transfer occur, always set the generator’s AUTO/OFF/MANUAL switch to its OFF position before working on equipment and remove the 5A and 15A fuses from the generator control panel.

In case of accident caused by electric shock, imme- diately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

Never wear jewelry when working on this equip- ment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving com- ponents causing injury.

FIRE HAZARDS

Keep a fire extinguisher near the generator at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for use on the standby electric system. Keep the extin- guisher properly charged and be familiar with its use. If there are any questions pertaining to fire extinguishers, consult the local fire department.

EXPLOSION HAZARDS

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no com- bustible materials are left in the generator com- partment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surround- ing the generator clean and free from debris.

Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Install the fuel supply system according to applica- ble fuel-gas codes. Before placing the home stand- by electric system into service, fuel system lines must be properly purged and leak tested according to applicable code. After installation, inspect the fuel system periodically for leaks. No leakage is permitted.

‹STANDARDS INDEX

In the absence of pertinent standards, codes, regula- tions and laws, the published information listed below may be used as installation guide for this equipment.

1.NFPA No. 37, STATIONARY COMBUSTION ENGINES AND GAS TURBINES, available from the National Fire Protection Association, 470 Atlantic Avenue, Boston, MA 02210.

2.NFPA No. 76A, ESSENTIAL ELECTRICAL SYS- TEMS FOR HEALTH CARE FACILITIES, avail- able same as Item 1.

3.NFPA No. 54, NATIONAL FUEL GAS CODE, available same as Item 1.

4.NFPA No. 58, AMERICAN NATIONAL STANDARD FOR STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GAS, available same as Item 1.

5.NFPA No. 70, NFPA HANDBOOK OF NATIONAL ELECTRIC CODE, available same as Item 1.

For fire safety, the generator must be installed and maintained properly. Installation always must comply with applicable codes, standards, laws and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommendations. Following proper installa- tion, do nothing that might alter a safe installation and render the unit in noncompliance with the aforementioned codes, standards, laws and regu- lations.

6.Article X, NATIONAL BUILDING CODE, available from the American Insurance Association, 85 John Street, New York, N.Y. 10038.

7.AGRICULTURAL WIRING HANDBOOK, available from the Food and Energy Council, 909 University Avenue, Columbia, MO 65201.

8.ASAE EP-3634, INSTALLATION AND MAINTE-

NANCE OF FARM STANDBY ELECTRICAL SYS- TEMS, available from the American Society of Agricultural Engineers, 2950 Niles Road, St. Joseph, MI 49085.

9.NFPA No. 30, FLAMMABLE AND COMBUSTIBLE LIQUIDS CODE, available same as Item 1.

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Contents Installation Introduction Maintenance Post Installation Start-up AdjustmentsTroubleshooting Introduction Inside Front CoverGeneral Hazards ‹ Standards Index Electrical HazardsSystem SET LED UNPACKING/INSPECTIONProtection Systems 7 kW, Single Cylinder GH-410 Engine Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator Fuel Requirements Recommendations Reconfiguring the Fuel SystemFuel Consumption 1 7 KW, 410CCLocation Transfer SwitchGenerator 2.1 7 kW, 12 kW and 15 kW UnitsBattery Battery InstallationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under Load1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment 2 12 KW and 15 KW Units Voltage Regulator AdjustmentBREAK-IN Procedure Sequence of Automatic Operation Automatic Transfer Operation‹ 3.2.1 Auto Position ‹ 3.2.2 OFF PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch Setting the Exercise Timer‹ 3.7.2 High Temperature Switch ‹ 3.7.3 Overcrank‹ 4.3.1 Engine OIL Recommendations Checking the Engine OIL LevelChanging the Engine OIL ‹ 4.5.1 7 KW, 12 KW and 15 KW Generators ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter Spark Plugs Battery MaintenanceCooling System Adjusting Valve Clearance‹ 4.12.2 Return to Service OUT of Service Procedure‹ 4.12.1 Removal from Service Corrosion ProtectionSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty This Warranty Shall not Apply to the Following Warranty Schedule