Generac 04758-1, 04759-1, 04760-1, 04758-1,04759-1,04760-1 owner manual Part NO.QTY. Description

Page 35

Section 7 — Exploded Views and Parts Lists

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

Enclosure – Drawing No. 0D3416-R

ITEM

PART NO.QTY. DESCRIPTION

 

ITEM

PART NO.QTY. DESCRIPTION

1

0C6140

1

ASSEMBLY, ENCLOSURE BASE

44

022097

9

WASHER LOCK M6-1/4"

 

0D1901

1

ASSEMBLY, ENCLOSURE BASE (7KW)

45

022473

4

WASHER FLAT ¼" ZINC

2

0C6735

2

SUPPORT, ROOF FOLDING

46

036261

14

RIVET POP .125 X .129-.133/#30

3

0C7061

1

ENCLOSURE, FRONT

47

047411

12

SCREW HHC M6-1.0 X 16 G8.8

4

0C7062

1

ENCLOSURE, EXHAUST SIDE

48

043116

5

SCREW HHC M6-1.0 X 12 G8.8

 

0C7062A

1

ENCLOSURE, EXHAUST SIDE (7KW)

 

 

043116

6

SCREW HHC M6-1.0 X 12 G8.8 (7KW)

5

0C7063

1

ENCLOSURE, SIDE & BACK

49

0D3700

18

NUT, LOCKING FLANGE M6-1.0

 

0C7063A

1

ENCLOSURE, SIDE & BACK (7KW)

50

083512

11

SCREW TAPTITE M8-1.25 X 16 BP

6

0C7064

1

ENCLOSURE, ROOF

51

090388

36

SCREW TAPTITE M6-1.0 X 12 BP

7

0C7065

1

PANEL, ALTERNATOR DIVIDER

 

 

 

24

SCREW TAPTITE M6-1.0 X 12 BP (7KW)

 

0C7065A

1

PANEL, ALTERNATOR DIVIDER (7KW)

52

092120

2

NUT LOCK TRIC M6 X 1.0 Y/ZNC

8

0C8101A

1

PANEL, MUFFLER BOX SIDE

54

0D3167

1

GASKET, BATTERY SUPPORT BRACKET

 

0C8861

1

PANEL, MUFFLER BOX SIDE (7KW)

55

0A3328

1

PLUG, PLASTIC 0.593

9

0C8101B

1

COVER, MUFFLER BOX

56

055414

1

LUG SLDLSS #2-#8X17/64 CU

 

0C8862

1

COVER, MUFFLER BOX (7KW)

57

092079

1

SCREW TAPTITE M6-1.0X25 BP

10

0C8283

1

GASKET, DOOR SEAL

58

0A1658

2

L/WASH SPECIAL ¼

11

0C8284A

1

FOAM, BACK ENCLOSURE

59

0C2937

1

BRACKET, BATTERY HOLD DOWN (7KW)

12

0C8284B

1

FOAM, ROOF ENCLOSURE

60

086729

1

CONTACTOR, STARTER (7KW)

13

0C8284C

1

FOAM, FRONT ENCLOSURE

61

0388040AJ0

1

CABLE, #6 RED BATTERY 38.5"

14

0C8285

1

BRACKET, BATTERY SUPPORT

62

022127

2

NUT HEX 1/4-20 STEEL (7KW)

15

0C8899A

1

PAD, 24"X48" WITH MOUNTING HOLES

63

022129

4

WASHER LOCK 5/16

16

0D1128

1

PANEL, ENGINE DIVIDER

 

 

022129

5

WASHER LOCK 5/16 (7KW)

 

0D1128A

1

PANEL, ENGINE DIVIDER (7KW)

64

074908

8

SCREW TAPTITE M5-0.8 X 10 BP

17

0E4244

1

BAFFLE, INTAKE

65

0D2346

1

HARNESS, ENGINE

 

0D1605A

1

BAFFLE, INTAKE (7KW)

 

 

0D2345

1

HARNESS, ENGINE (7KW)

18

0D1606

1

HOUSING, FAN

66

023484F

1

BUSHING, SNAP SB-1000-12

 

0D5264

1

BAFFLE, EXHAUST (7KW)

67

022142

1

SCREW HHC 5/16-18 X 3/4 G5 (7KW)

19

0D1839

2

BRACKET, TOP SUPPORT

68

0A7836

2

RIVET,1/8" X 0.126" - 0.375" LSH POP

20

0D1840

2

BRACKET, BOTTOM SUPPORT

69

0A8475

2

L/WASH SPECIAL #10

21

0D2425

1

DUCT, BASE AIR

70

0912970069

1

ASSEMBLY, ROOF / DOOR GROUND WIRE

22

0D2588

1

GASKET, FRONT DIVIDER

71

0912970070

2

ASSEMBLY, ROOF / DOOR GROUND WIRE

 

0D2588A

1

GASKET, FRONT DIVIDER (7KW)

72

055450

2

PLUG PLASTIC 1.375

23

0D2676

1

COVER, FRONT EXHAUST ENCLOSURE

73

0D2023

10.5

GASKET, CLIP-ON SELF GRIPPING

24

0D2677

1

COVER, BACK EXHAUST ENCLOSURE

74

0D3701

1

PLATE, "HOT"

25

0D2979B

2

CLOTH, HARDWARE 266.7mm x 146mm

75

0D3472

1

GROMMET 2.75 X 1/16

 

0D2979B

3

CLOTH, HARDWARE 266.7mm x 146mm (7KW)

76

0C8742

1

EXTERNAL CONNECTION BOX

26

0D2979C

1

CLOTH, HARDWARE 543mm x 146mm

77

0C8911

1

POWER BLOCK

27

0D2979D

1

CLOTH, HARDWARE 266.7mm x 387.4mm

78

0D8442

1

HARNESS GENERATOR TO EXTERNAL

 

0D2979E

1

CLOTH, HARDWARE (7KW)

 

 

 

 

CONNECTION BOX

28

0E4245

1

FOAM, FRONT INTAKE BAFFLE

 

 

0D8652

1

HARNESS GENERATOR TO EXTERNAL

 

0D3058A

1

FOAM, FRONT INTAKE BAFFLE (7KW)

 

 

 

 

CONNECTION BOX (7KW)

29

0E4245A

1

FOAM, TOP INTAKE BAFFLE

79

036937

2

SCREW PPHM #10-32 X 1

30

0E4245B

1

FOAM, BACK INTAKE BAFFLE

80

022152

5

WASHER LOCK #10

 

0D3058C

1

FOAM, BACK INTAKE BAFFLE (7KW)

81

051713

2

WASHER FLAT M5

31

0D3057D

1

FOAM, BACK ENCL. STRIP

82

022158

5

NUT HEX #10-32 STEEL

32

0D3059A

1

FOAM, EXHAUST SIDE ENCLOSURE END

83

0D3031

1

FUEL LINE, 3/4"OUTDOOR (NOT SHOWN)

33

0D3059B

1

FOAM, EXHAUST SIDE ENCLOSURE FRONT

84

026850

1

WASHER SHAKPROOF EXT 1/4 STEEL

34

0D3059C

1

FOAM, EXHAUST FAN HOUSING

85

049813

1

NUT HEX M6-1.0 G8 YELLOW CHROME

35

0D7176

24

WASHER, SELF LOCKING

86

0D2537A

1

HINGE, LIFT OFF, TYPE A KNUCKLE

 

 

22

WASHER, SELF LOCKING (7KW)

87

0D2538A

1

HINGE, LIFT OFF, TYPE B KNUCKLE

36

0D3059D

1

FOAM, FRONT EXHAUST ENCLOSURE COVER

88

047411

2

SCREW HHC M6-1.0 X 16 G8.8

37

0D3059E

1

FOAM, BACK EXHAUST ENCLOSURE COVER

89

0A2311

1

SCREW SWAGE 1/4-20 X 1

38

0C7781

2

DOOR, PAWL

90

043107

4

SCREW HHC M8-1.25 X 25

39

0D3037

1

LATCH, QUARTER TURN LOCKING

91

022145

8

WASHER FLAT 5/16

40

0D2537

1

HINGE, LIFT OFF, TYPE A PIN

92

045771

4

NUT HEX M8-1.25

41

0D2538

1

HINGE, LIFT OFF, TYPE B PIN

93

0C3906

2

SELF-ALIGN SCREW M6 HH

42

0D3037A

1

LATCH, QUARTER TURN NON-LOCKING

94

0E4321

1

PANEL, EXHAUST ALIGNMENT

43

0A2115

4

WASHER NYLON .250"

 

 

 

 

 

33

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Page 34 Page 36
Contents Installation Introduction Introduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsSystem SET LED UNPACKING/INSPECTIONProtection Systems 7 kW, Single Cylinder GH-410 Engine Generator‹ 1.5.2 Engine Specifications‹ 1.5.1 Generator 1 7 KW, 410CC Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationElectrical Checks Check Transfer Switch OperationBefore Initial START-UP Checking Automatic Operation Generator Tests Under Load1 7 KW Units Adjusting the Regulator Natural GAS onlyEngine Governor Adjustment 2 12 KW and 15 KW Units Voltage Regulator AdjustmentBREAK-IN Procedure ‹ 3.2.2 OFF Position Automatic Transfer OperationSequence of Automatic Operation ‹ 3.2.1 Auto PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.3 Overcrank Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature Switch‹ 4.3.1 Engine OIL Recommendations Checking the Engine OIL LevelChanging the Engine OIL ‹ 4.5.1 7 KW, 12 KW and 15 KW Generators ‹ 4.3.2 OIL Change ProcedureChanging the OIL Filter Spark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.2 Return to Service ‹ 4.12.1 Removal from ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty This Warranty Shall not Apply to the Following Warranty Schedule
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