Generac 04758-1, 04759-1, 04760-1, 04758-1,04759-1,04760-1 Emission Control System Warranty

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Section 10 – Warranty

Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators

EMISSION CONTROL SYSTEM WARRANTY

Emission Control System Warranty (ECS Warranty) for 1997 and later model year engines:

(a)Applicability: This warranty shall apply to 1997 and later model year engines. The ECS Warranty Period shall begin on the date the new engine or equipment is purchased by/delivered to its original, end-use purchaser/owner and shall continue for 24 consecutive months thereafter.

(b)General Emissions Warranty Coverage: Generac warrants to the original, end-use purchaser/owner of the new engine or equipment, and to each subsequent purchaser/owner, that each of its engines is ...

(1)Designed, built and equipped so as to conform with all applicable regulations adopted by the EPA and CARB pursuant to their respective authority, and

(2)Free from defects in materials and workmanship which, at any time during the ECS Warranty Period, may cause a war- ranted emissions-related part to fail to be identical in all material respects to the part as described in the engine manu- facturer’s application for certification.

(c)The ECS Warranty only pertains to emissions-related parts on your engine, as follows:

(1)Any warranted, emissions-related parts that are not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by Generac according to Subsection (4) below. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(2)Any warranted, emissions-related part that is scheduled only for regular inspection as specified in the Owner’s Manual shall be warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary” shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period.

(3)Any warranted, emissions-related part that is scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by Generac according to Subsection (4) below. Any such emissions-related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part.

(4)Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a Generac Authorized Warranty Service Facility.

(5)When the engine is inspected by a Generac Authorized Warranty Service Facility, the owner shall not be held responsible for diagnostic costs if the repair is deemed warrantable.

(6)Generac shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of any emission-related part covered by the ECS Warranty.

(7)Throughout the ECS Warranty Period, Generac shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts.

(8)Any Generac authorized and approved emission-related replacement part may be used in the performance of any ECS Warranty maintenance or repairs and will be provided without charge to the purchaser/owner. Such use shall not reduce Generac’s ECS Warranty obligations.

(9)Unapproved, add-on, modified, counterfeit and/or “grey market” parts may not be used to modify or repair a Generac engine. Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac shall not be held liable hereunder for failures of any warranted parts of a Generac engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or “grey market” part.

EMISSION RELATED PARTS INCLUDE THE FOLLOWING:

1) Fuel Metering System:

2)

Air Induction System including:

1.1) Gasoline carburetor assembly and its

 

a) Intake pipe/manifold

 

b) Air cleaner

internal components (if so equipped).

 

a) Fuel filter (if so equipped)

3)

Ignition System including:

b) Carburetor gaskets

 

a) Spark plug

c) Fuel pump (if so equipped)

 

b) Ignition module

1.2) LPG carburetion assembly and its

4)

Catalytic Muffler Assembly (if so equipped) including:

internal components (if so equipped).

 

a) Muffler gasket

a) Fuel controller (if so equipped)

 

 

b) Exhaust manifold

b) Mixer and its gaskets (if so equipped)

 

5)

Crankcase Breather Assembly including:

c) Carburetor and its gaskets (if so equipped)

 

 

d) Primary gas regulator (if so equipped)

a) Breather connection tube

 

e) LP liquid vaporizer (if so equipped)

 

*Generac engine types covered by this warranty statement include the following:

1)Utility

2)Lawn and Garden Equipment

3)Recreational Vehicle (RV) Generator

4)Industrial Mobile (IM) Generator

Part 2

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Contents Installation Introduction Introduction Inside Front Cover Post Installation Start-up AdjustmentsMaintenance TroubleshootingGeneral Hazards ‹ Standards Index Electrical HazardsProtection Systems UNPACKING/INSPECTIONSystem SET LED 7 kW, Single Cylinder GH-410 Engine Generator‹ 1.5.1 Generator Specifications‹ 1.5.2 Engine 1 7 KW, 410CC Reconfiguring the Fuel SystemFuel Requirements Recommendations Fuel Consumption2.1 7 kW, 12 kW and 15 kW Units Transfer SwitchLocation GeneratorBattery Battery InstallationBefore Initial START-UP Check Transfer Switch OperationElectrical Checks Checking Automatic Operation Generator Tests Under LoadEngine Governor Adjustment Adjusting the Regulator Natural GAS only1 7 KW Units BREAK-IN Procedure Voltage Regulator Adjustment2 12 KW and 15 KW Units ‹ 3.2.2 OFF Position Automatic Transfer OperationSequence of Automatic Operation ‹ 3.2.1 Auto PositionManual Transfer Operation ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.3 Overcrank Setting the Exercise Timer‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature SwitchChanging the Engine OIL Checking the Engine OIL Level‹ 4.3.1 Engine OIL Recommendations Changing the OIL Filter ‹ 4.3.2 OIL Change Procedure‹ 4.5.1 7 KW, 12 KW and 15 KW Generators Spark Plugs Battery MaintenanceCooling System Adjusting Valve ClearanceCorrosion Protection OUT of Service Procedure‹ 4.12.2 Return to Service ‹ 4.12.1 Removal from ServiceSYSTEM/COMPONENT Procedure Frequency Service ScheduleProblem Cause Correction Troubleshooting GuideElectrical Data Customer Battery Utility Battery Charger Utility Connection BCR SW1 Exploded Views and Parts Lists Part NO.QTY. Description Exploded Views and Parts Lists Part NO. QTY. Description 140 Part NO. QTY Description 138 122 QTY Description 28 31 ADAPTOR, Engine Exploded Views and Parts Lists Stator 12KW Exploded Views and Parts Lists ASSEMBLY, Connecting ROD Exploded Views and Parts Lists SCREW, Taptite M6-1.0X8 Yellow Chrome For GT 760 Engine only CASTING, Twin Regulator Housing Mounting Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators California and Federal Emission Control Warranty Statement Emission Control System Warranty This Warranty Shall not Apply to the Following Warranty Schedule