Bryant ASPAX1BBA015 owner manual Generator Tests Under Load, Checking Automatic Operation

Page 12

Section 2 — Post Installation Start-up and Adjustments

15 kW Generator

DANGER

Proceed with caution! Generator power voltage is now supplied to the transfer switch. Contact with live transfer switch parts will result in dan- gerous and possibly fatal electrical shock.

11.Connect an accurate AC voltmeter and a fre- quency meter across transfer switch terminal lugs E1 and E2. Voltage should be 242-252 volts; frequency should read about 61-63 Hertz.

12.Connect the AC voltmeter test leads across ter- minal lug E1 and neutral; then across E2 and neutral. In both cases, voltage reading should be 121-126 volts AC.

13.Set the generator’s main circuit breaker to its OFF (or open) position. Let the engine run at no- load for a few minutes to stabilize internal engine generator temperatures.

14.Set the generator's AUTO/OFF/MANUAL switch to OFF. The engine should shut down.

NOTE:

It is important not to proceed until certain that generator AC voltage and frequency are correct and within the stated limits. Generally, if both AC frequency and voltage are high or low, the engine governor requires adjustment. If frequency is cor- rect, but voltage is high or low, the generator’s voltage regulator requires adjustment.

2.4GENERATOR TESTS UNDER LOAD

To test the generator set with electrical loads applied, proceed as follows:

1.Set generator’s main circuit breaker to its OFF (or open) position.

2.Set the generator's AUTO/OFF/MANUAL switch to OFF.

3.Turn OFF the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

6.Let the engine stabilize and warm up for a few minutes.

7.Set the generator’s main circuit breaker to its ON (or closed) position. Loads are now powered by the standby generator.

8.Turn ON electrical loads. Apply an electrical load equal to the full rated wattage/amperage capacity of the installed generator.

9.Connect an accurate AC voltmeter and a frequen- cy meter across terminal lugs E1 and E2. Voltage should be greater than 230 volts; frequency should be greater than 58 Hertz.

10.Let the generator run at full rated load for 20-30 minutes. Listen for unusual noises, vibration or other indications of abnormal operation. Check for oil leaks, evidence of overheating, etc.

11.When testing under load is complete, turn OFF electrical loads.

12.Set the generator's main circuit breakers to their OFF (or open) positions.

13.Let the engine run at no-load for a few minutes.

14.Set the AUTO/OFF/MANUAL switch to OFF. The engine should shut down.

2.5CHECKING AUTOMATIC

OPERATION

To check the system for proper automatic operation, proceed as follows:

1.Set the generator’s main circuit breaker to it’s OFF (or open) position.

2.Check that the AUTO/OFF/MANUAL switch is set to OFF.

3.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

4.Manually set the transfer switch to the UTILITY position, i.e., load terminals connected to the util- ity power source side.

5.Turn ON the utility power supply to the transfer switch, using the means provided (such as a util- ity main line circuit breaker).

Do not attempt manual transfer switch opera- tion until all power voltage supplies to the transfer switch have been positively turned off. Failure to turn off all power voltage supplies will result in extremely hazardous and possibly fatal electrical shock.

4.Manually set the transfer switch to the STANDBY position, i.e., load terminals connected to the generator's E1/E2 terminals. The transfer switch operating lever should be down.

5.Set the generator's AUTO/OFF/MANUAL switch to MANUAL. The engine should crank and start immediately.

6.Set the AUTO/OFF/MANUAL switch to AUTO. Then set the generator’s main circuit breaker to its ON (or closed) position. The system is now ready for automatic operation.

7.Turn OFF the utility power supply to the transfer switch.

With the AUTO/OFF/MANUAL switch at AUTO, the engine should crank and start when the utility source power is turned OFF. After starting, the transfer switch should connect load circuits to the standby side. Let the system go through its entire automatic sequence of operation.

10

Image 12
Contents Installation ‹ Contents ‹ Operation and Maintenance‹ HOW to Obtain Service IntroductionPost Installation Start-up Adjustments MaintenanceTroubleshooting Introduction Inside Front Cover Warning   Explosion Hazards  ‹ Standards IndexUNPACKING/INSPECTION LocationProtection Systems System SET LEDGenerator GfciSpecifications Fuel Requirements RecommendationsFuel Consumption ‹ 1.6.1 GeneratorFuel System ‹ 1.9.1 15KW, 990CC Engines‹ 1.10.1 Generator Battery Installation Battery‹ 1.10.2 Transfer Switch 10.2.1 15 kW UnitsCheck Transfer Switch Operation Before Initial START-UPElectrical Checks Generator Tests Under Load Checking Automatic OperationAdjusting the Regulator Natural GAS only Dual Fuel RegulatorsVoltage Regulator Adjustment BREAK-IN Procedure‹ 2.7.1 15 KW Units ‹ 3.3.1 12 VDC Accessory Outlet Automatic Transfer Operation‹ 3.2.1 Auto Position ‹ 3.2.2 OFF Position‹ 3.5.1 Transfer to Generator Power Source Sequence of Automatic OperationManual Transfer Operation ‹ 3.3.2 120 VAC Gfci OutletSetting the Exercise Timer ‹ 3.5.2 Transfer Back to Utility Power Source‹ 3.7.1 LOW OIL Pressure Switch ‹ 3.7.2 High Temperature SwitchChecking the Engine OIL Level FusesChanging the Engine OIL ‹ 4.3.2 OIL Change Procedure Changing the OIL FilterSpark Plugs ‹ 4.5.1 15 KW GeneratorsBattery Maintenance Adjusting Valve ClearanceCooling System Corrosion ProtectionOUT of Service Procedure ‹ 4.12.1 Removal from Service‹ 4.12.2 Return to Service Service Schedule Be performed by the nearest dealerTroubleshooting Guide Problem Cause CorrectionMounting Dimensions Electrical Data Customer Connection KW Generator Electrical Schematic Drawing No E9017 SW1 Exploded Views and Parts Lists Part NO. QTY. Description KW Generator Control Panel Drawing No E9162-J Part NO. QTY Description 16B Item Part NO. QTY. Description 138 122 KNOB, AIR Cleaner Views and Parts Lists QTY Description KW Generator Gas Regulator Drawing No D8720-G CASTING, Twin Regulator Housing California and Federal Emission Control Warranty Statement Emission Control System Warranty Warranty Schedule