Omega 3400ST, 3200ST manual Operation, Warm Up, Verification of Zero, Flow Readings

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C.Operation

1.Warm Up

Before applying power to the unit check all tubing and electrical connections. Once correct installation is verified switch on the power. The unit should then be allowed to warm up for 5 minutes before gas pressure is applied.

2.Verification of Zero

Flow through the unit should be stopped by sealing or capping the inlet of the controller. It is not adequate to only stop flow by turning off the gas supply or closing a valve as there may be a leak in the system. This would give a false reading.

After 5 minutes, the zero should be stable when there is no flow through the unit. If after 10-15 minutes the output is still not zero volts (within ±0.05 volts) the unit should be adjusted as detailed in section C part 6.

It should be noted that power supply voltage variations and changes in ambient temperature can have an effect on zero readings.

3.Flow Readings

Each controller is factory calibrated for a specific flow range and gas (or gas mixture). The calibration gas and flow range are shown on the unit’s label and calibration certificate.

By monitoring the voltage output signal it is possible to determine the flow rate of the gas. Units are configured so that an output signal of 5.0VDC is provided when the maximum flow (i.e. Full Scale flow) is passing through the unit. The output signal is linear and scaleable enabling calculation of flow rates with in the sensor’s range. For example:

For a flow range of 0-500sccm:

At 500sccm the output signal would be 5VDC

If the output signal were 3.5VDC then the flow rate would be: 500 ÷ 5 × 3.5 = 350sccm

If the maximum flow rate is exceeded non-linear and inaccurate readings will result.

Units may be used for gases other than the calibration gas. In this case a “K Factor” would need to be applied and a corrected value calculated using the following formula:

M-4271/0707, pg. 14 of 26

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Contents Page Page General Product Overview and Principle of Operation IntroductionUnpacking Installation General Considerations4271/0707, pg Mounting the Flow Controller Tubing ConnectionsElectrical Connections Overview Connecting The 6 Pin Mini Din Connector Connecting The 6 Pin Mini Din Connector & FMA 3000C Cable Connections For The 9 Pin D Sub Connector Connections For The 15 D Sub Connector Using a 0-5VDC Input / Output Power Adapter Package Verification of Zero OperationWarm Up Flow ReadingsQ1 / Q2 = K1 / K2 Power Save Mode Changing The Flow Rate Set-Point FMA3400/3400ST Series OnlyChanging the Calibration Gas FMA 3400/3400ST Series Only Zero AdjustmentsRecalibration Returning Units for Repair or Recalibration Maintenance and Product CareGeneral Specifications Series FMA FMA 3200ST FMA 3400STDimensions FMA 3400/3400ST Series 1/4 Stainless Fittings Shown Gas K Factors Gas ChemicalTroubleshooting Guide Symptom Possible Cause Method of CorrectionSymptom Possible Cause Method of Correction 4271/0707, pg 4271/0707, pg