Liebert 600TTM installation manual Safety Precautions

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1.0SAFETY PRECAUTIONS

Read this manual thoroughly, paying special attention to the sections that apply to you, before working with the UPS. Retain this manual for use by installing personnel.

Under typical operation and with all UPS doors closed, only normal safety precautions are neces- sary. The area around the UPS system should be kept free from puddles of water, excess mois- ture, or debris.

Special safety precautions are required for procedures involving handling, installation, and main- tenance of the UPS system or the battery. Observe all safety precautions in this manual before handling or installing the UPS system. Observe all precautions in the Operation and Mainte- nance Manual, before as well as during performance of all maintenance procedures. Observe all battery safety precautions before working on or near the battery.

This equipment contains several circuits that are energized with high voltage. Only test equipment designated for troubleshooting should be used. This is particularly true for oscillo- scopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high potentials may exist at the capacitor banks and at the batteries.

ONLY qualified service personnel should perform maintenance on the UPS system. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats. The service personnel should wear insu- lating shoes for isolation from direct contact with the floor (earth ground).

Unless all power is removed from the equipment, one person should never work alone. A second person should be standing by to assist and summon help in case an accident should occur.

Four types of messages are used throughout the manual to stress important text. Carefully read the text below each Danger, Warning, Caution, and Note and use professional skills and prudent care when performing the actions described by that text.

A Danger signals immediate hazards resulting in severe personal injury or death. For example:

DANGER

A DANGER SIGNALS IMMEDIATE HAZARDS WHICH WILL

!RESULT IN SEVERE PERSONAL INJURY OR DEATH.

A Warning signals the presence of a possible serious, life-threatening condition. For example:

WARNING

LETHAL VOLTAGES MAY BE PRESENT WITHIN THIS UNIT EVEN WHEN IT IS APPARENTLY NOT OPERATING. OBSERVE ALL CAUTIONS AND WARNINGS IN THIS MANUAL. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH. DO NOT WORK ON OR OPERATE THIS EQUIPMENT UNLESS YOU ARE FULLY QUALIFIED TO DO SO!! NEVER WORK ALONE.

A Caution indicates a condition that could seriously damage equipment and possibly injure per- sonnel. For example:

CAUTION

Extreme care is necessary when removing shoring braces. Do not strike the cabinet with hammers or other tools.

A Note emphasizes important text. If the note is not followed, equipment could be damaged or may not operate properly. For example:

NOTE

If the UPS system has a blown fuse, the cause should be determined before you replace the fuse. Contact Liebert Global Services.

Safety Precautions

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Contents Series 600T UPS Power ProtectionArning Hazard Table of Contents Page List of Figures Page Important Safety Instructions Page Safety Precautions Handling Cabinet Installation ConsiderationsUPS Multi-Module Unit Block Diagram System Control Cabinets Types of System Control CabinetsUnloading and Handling External Inspections Internal InspectionsInspections Equipment Location Battery Installation Battery Safety PrecautionsBattery Installation Battery Installation Non-Standard Batteries Matching Battery CabinetsConfiguring Your Neutral and Ground Connections Configuring Your Neutral and Ground Connections Grounding Configuration with Ungrounded Delta Source Input Preferred Grounding Configuration, Power-Tie Systems Preferred Grounding Configuration with Power-Tie SwitchgearBattery Cabinet Grounding Configuration Grounding Configurations, Battery SystemsWiring Considerations Power Wiring Control Wiring Equipment Battery WiringScct Scci / Sccc BFB BIB CB1 CB2 MBB MBD Mbfb MIB RIB SBB SBS For Battery Cabinets Power Wiring Terminals Factory Supplied Wiring InspectionCopper Aluminum or Copper-Clad Aluminum Outline Drawing, 500 kVA Multi-Module UPS, 6-Pulse Rectifier Installation DrawingsInstallation Drawings Installation Drawings Installation Drawings Outline Drawing, System Control Cabinet SCCT, 200-1200 Amps Outline Drawing, System Control Cabinet SCCT, 1600-2500 Amps Outline Drawing, System Control Cabinet SCCT, 3000 Amps Outline Drawing, System Control Cabinet Scct 4000 Amps Battery Power Pack, Size a Battery Power Pack, Size B Battery Power Pack, Three-Pack System Base Mounting Patterns, 500 kVA Module, 12-Pulse Rectifier Base Mounting Patterns, 625-750 kVA Module, 6-Pulse Installation Drawings Installation Drawings Installation Drawings Base Mounting Patterns SCCT, 3000 Amps Base Mounting Patterns SCCT, 4000 Amps Installation Drawings Installation Drawings Installation Drawings Terminal Details, 500 kVA Module, 6-Pulse Rectifier Terminal Details, 500 kVA Module, 12-Pulse Rectifier Installation Drawings Installation Drawings Installation Drawings Control Connection Location, 500 kVA Modules Control Connection Location Diagram, 625 & 750 kVA Modules Control Connection Location Diagram, Sccc & Scci Control Connection Location Diagram, Scct Installation Drawings Installation Drawings Installation Drawings Installation Drawings Installation Drawings Option Wiring, Maintenance Bypass Interlock Option Wiring, Remote Status Panel Interface Option Wiring, Internal Modem Installation Drawings Installation Drawings Option Wiring, Battery Temperature Sensor Option Wiring, Snmp Interface External Interconnections, Module 1/SCC, Cable Groups 21 External Interconnections, Module 2/SCC, Cable Groups 21 Wiring Configurations, UPS Video Display Terminal Installation Drawings Installation Drawings Remote Status Panel, Surface Mount Circuit Breaker Schedule, Multi-Module UPS, 300-750 kVA Installation Drawings Installation Drawings 500-750kVA Multi-Module Systems Appendix a Site Planning DataSeries 600T Multi-Module Systems, 500-750 kVA 480 Volt Input Series 600T Multi-Module Systems, 500-750 kVA 600 Volt Input One-Hole Lugs Appendix B Field Supplied LugsAppendix B Field Supplied Lugs Series 600T UPS