Liebert 600TTM installation manual Wiring Inspection, Power Wiring Terminals Factory Supplied

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10.0WIRING INSPECTION

1.Verify all power connections are tight.

2.Verify all control wire terminations are tight.

3.Verify all power wires and connections have proper spacing between exposed surfaces, phase- to-phase and phase-to-ground.

4.Verify that all control wires are run in individual, separate, steel conduit.

Table 1

Power Wiring Terminals - Factory Supplied

 

 

UPS Module Rating

Connection Type

500 kVA, 6-Pulse Rectifier

All power connections are top or bottom cable entry to busbars on the right

 

 

side of module.

 

 

500 kVA, 12-Pulse

Busbars for DC input, AC output, Neutral and Ground are provided on the

Rectifier

 

right side of module, with top or bottom cable entry. Rectifier input is top entry

 

 

directly to lugs on top of input circuit breaker.

 

 

625-750 kVA, standard

Busbars for AC output, Neutral and Ground are provided on the right side of

models with standard input

module, with top or bottom cable entry. Rectifier input is top entry directly to

 

 

lugs on top of input circuit breaker. DC input is top entry to bus bars.

 

 

750 kVA/675 kW and other

Busbars for AC output, Neutral and Ground are provided on the right side of

modules with optional

module, with top or bottom cable entry. Rectifier input and DC input are top

input busbar kit

entry to bus bars.

 

 

 

Use 75°C copper wire. Select wire size based on the ampacities in Table 310-16(see Table 3 of this manual) and associated notes of the National Electrical Code (NFPA 70).

Use commercially available solderless lugs for the wire size required for your application. Connect wire to the lug using tool and procedure specified by the lug manufacturer.

Table 2

Torque Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nut and Bolt Combinations

 

 

 

 

 

 

 

 

 

 

Grade 2

 

Electrical Connections

 

 

 

Standard

 

with Belleville Washers

 

 

 

 

 

 

 

 

 

 

Bolt Shaft Size

 

Lb-in

 

 

N-m

Lb-in

N-m

 

1/4

 

53

 

 

6.0

46

5.2

 

 

 

 

 

 

 

 

 

 

5/16

 

107

 

 

12

60

6.8

 

 

 

 

 

 

 

 

 

 

3/8

 

192

 

 

22

95

11

 

 

 

 

 

 

 

 

 

 

1/2

 

428

 

 

48

256

29

 

 

 

 

 

Circuit Breakers With Compression Lugs (For Power Wiring)

 

 

Cable Size or Range

 

Lb-in

 

 

N-m

 

 

 

 

 

 

 

 

 

 

 

 

#6 - #4

 

100

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

#3 - #1

 

125

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

1/0 - 2/0

 

150

 

 

17

 

 

 

 

 

 

 

 

 

 

 

 

3/0 - 200 MCM

 

200

 

 

23

 

 

 

 

 

 

 

 

 

 

 

 

250 - 400 MCM

 

250

 

 

28

 

 

 

 

 

 

 

 

 

 

 

 

500 - 700 MCM

 

300

 

 

34

 

 

 

 

 

 

 

 

Terminal Block Compression Lugs (For Control Wiring)

 

 

 

AWG Wire Size or Range

 

Lb-in

 

 

N-m

 

 

 

#22 - #14

 

3.5 to 5.3

 

0.4 to 0.6

 

 

 

 

 

 

 

 

 

 

 

Use the values in this table unless the equipment is labeled with a different torque value.

Wiring Inspection

27

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Contents Series 600T UPS Power ProtectionArning Hazard Table of Contents Page List of Figures Page Important Safety Instructions Page Safety Precautions Handling Cabinet Installation ConsiderationsUPS Multi-Module Unit Block Diagram System Control Cabinets Types of System Control CabinetsUnloading and Handling External Inspections Internal InspectionsInspections Equipment Location Battery Installation Battery Safety PrecautionsBattery Installation Battery Installation Non-Standard Batteries Matching Battery CabinetsConfiguring Your Neutral and Ground Connections Configuring Your Neutral and Ground Connections Grounding Configuration with Ungrounded Delta Source Input Preferred Grounding Configuration, Power-Tie Systems Preferred Grounding Configuration with Power-Tie SwitchgearBattery Cabinet Grounding Configuration Grounding Configurations, Battery SystemsWiring Considerations Power Wiring Control Wiring Equipment Battery WiringScct Scci / Sccc BFB BIB CB1 CB2 MBB MBD Mbfb MIB RIB SBB SBS For Battery Cabinets Power Wiring Terminals Factory Supplied Wiring InspectionCopper Aluminum or Copper-Clad Aluminum Outline Drawing, 500 kVA Multi-Module UPS, 6-Pulse Rectifier Installation DrawingsInstallation Drawings Installation Drawings Installation Drawings Outline Drawing, System Control Cabinet SCCT, 200-1200 Amps Outline Drawing, System Control Cabinet SCCT, 1600-2500 Amps Outline Drawing, System Control Cabinet SCCT, 3000 Amps Outline Drawing, System Control Cabinet Scct 4000 Amps Battery Power Pack, Size a Battery Power Pack, Size B Battery Power Pack, Three-Pack System Base Mounting Patterns, 500 kVA Module, 12-Pulse Rectifier Base Mounting Patterns, 625-750 kVA Module, 6-Pulse Installation Drawings Installation Drawings Installation Drawings Base Mounting Patterns SCCT, 3000 Amps Base Mounting Patterns SCCT, 4000 Amps Installation Drawings Installation Drawings Installation Drawings Terminal Details, 500 kVA Module, 6-Pulse Rectifier Terminal Details, 500 kVA Module, 12-Pulse Rectifier Installation Drawings Installation Drawings Installation Drawings Control Connection Location, 500 kVA Modules Control Connection Location Diagram, 625 & 750 kVA Modules Control Connection Location Diagram, Sccc & Scci Control Connection Location Diagram, Scct Installation Drawings Installation Drawings Installation Drawings Installation Drawings Installation Drawings Option Wiring, Maintenance Bypass Interlock Option Wiring, Remote Status Panel Interface Option Wiring, Internal Modem Installation Drawings Installation Drawings Option Wiring, Battery Temperature Sensor Option Wiring, Snmp Interface External Interconnections, Module 1/SCC, Cable Groups 21 External Interconnections, Module 2/SCC, Cable Groups 21 Wiring Configurations, UPS Video Display Terminal Installation Drawings Installation Drawings Remote Status Panel, Surface Mount Circuit Breaker Schedule, Multi-Module UPS, 300-750 kVA Installation Drawings Installation Drawings 500-750kVA Multi-Module Systems Appendix a Site Planning DataSeries 600T Multi-Module Systems, 500-750 kVA 480 Volt Input Series 600T Multi-Module Systems, 500-750 kVA 600 Volt Input One-Hole Lugs Appendix B Field Supplied LugsAppendix B Field Supplied Lugs Series 600T UPS