10.0WIRING INSPECTION
1.Verify all power connections are tight.
2.Verify all control wire terminations are tight.
3.Verify all power wires and connections have proper spacing between exposed surfaces, phase-
4.Verify that all control wires are run in individual, separate, steel conduit.
Table 1 | Power Wiring Terminals - Factory Supplied | |
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UPS Module Rating | Connection Type | |
500 kVA, | All power connections are top or bottom cable entry to busbars on the right | |
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| side of module. |
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500 kVA, | Busbars for DC input, AC output, Neutral and Ground are provided on the | |
Rectifier |
| right side of module, with top or bottom cable entry. Rectifier input is top entry |
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| directly to lugs on top of input circuit breaker. |
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Busbars for AC output, Neutral and Ground are provided on the right side of | ||
models with standard input | module, with top or bottom cable entry. Rectifier input is top entry directly to | |
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| lugs on top of input circuit breaker. DC input is top entry to bus bars. |
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750 kVA/675 kW and other | Busbars for AC output, Neutral and Ground are provided on the right side of | |
modules with optional | module, with top or bottom cable entry. Rectifier input and DC input are top | |
input busbar kit | entry to bus bars. | |
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Use 75°C copper wire. Select wire size based on the ampacities in Table
Use commercially available solderless lugs for the wire size required for your application. Connect wire to the lug using tool and procedure specified by the lug manufacturer.
Table 2 | Torque Specifications |
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Nut and Bolt Combinations |
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| Grade 2 |
| Electrical Connections | ||
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| Standard |
| with Belleville Washers | |||
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| Bolt Shaft Size |
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| 1/4 |
| 53 |
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| 6.0 | 46 | 5.2 |
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| 5/16 |
| 107 |
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| 12 | 60 | 6.8 |
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| 3/8 |
| 192 |
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| 22 | 95 | 11 |
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| 1/2 |
| 428 |
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| 48 | 256 | 29 |
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Circuit Breakers With Compression Lugs (For Power Wiring) |
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Cable Size or Range |
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| #6 - #4 |
| 100 |
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| 11 |
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| #3 - #1 |
| 125 |
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| 14 |
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| 1/0 - 2/0 |
| 150 |
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| 17 |
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| 3/0 - 200 MCM |
| 200 |
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| 23 |
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| 250 - 400 MCM |
| 250 |
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| 28 |
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| 500 - 700 MCM |
| 300 |
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| 34 |
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Terminal Block Compression Lugs (For Control Wiring) |
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AWG Wire Size or Range |
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| #22 - #14 |
| 3.5 to 5.3 |
| 0.4 to 0.6 |
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Use the values in this table unless the equipment is labeled with a different torque value.
Wiring Inspection | 27 |