Craden Peripherals Maintenance Guide for Craden Printer: Adjusting Belt Tension and Carriage Alignment

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5.4.2 Carriage Drive Belt Tension

The carriage belt connects the carriage drive motor to the carriage. Incorrect carriage belt tension can cause uneven character width and spacing, poor bi-directional print alignment, stalling and premature belt wear. Tension is adjusted with the screw fastening the carriage belt idler pulley bracket to the right box flange.

1.Loosen the adjustment screw until the upper belt run can be pushed down against the lower belt run at the center of the printer with about 1 lb. (400g) of force.

2.a. Procedure for firmware ‘E9' and earlier (see 3.7)

Use 955 FUNCT to print 4 lines of H’s. Increase the belt tension by turning the adjustment screw 1/2 turn clockwise and press ENTER to print 4 more lines. Adjust belt tension and print as required. Select the loosest belt tension that gives good alignment of characters. If no setting gives good alignment, adjust the CAR ALIGN parameter (see 5.2) and then repeat this procedure.

b. Procedure for printers with firmware ‘EA’ and later (see 3.7)

Use 943 function to print 6 lines of double-high double-wide zeros and select the best line of aligned characters. If none are desirable, increase the belt tension by turning the adjustment screw 1/2 turn clockwise and print using 943 FUNCT again. Select the loosest belt tension that gives good alignment of zeros. Press 94 FUNCT and ENTER 4 times. The display will read “CAR. ALIGN =” Use Aor Bto enter the value printed at the end of the selected line of printed zeros.

5.4.3 Document Drive Belt Tension

The document drive belt connects the document motor to the rear document roller. Incorrect document belt tension causes uneven line spacing and document drive stalling.

1.Use a spring gauge to deflect the center of the document drive belt. Adjust only if an 8 oz. (225 gm.) force deflects the belt less than 0.02” (0.5 mm) or more than 0.04” (1 mm).

2.Loosen the 4 screws that fasten the document drive motor.

3.Move the motor toward or away from the rear document drive roller to adjust the tension and tighten the screws. Repeat step 1.

5.4.4Carriage Shaft Cam and Shaft Rack

The carriage shaft cam sets the carriage shaft height so that the gap wheel rises very slightly when the carriage moves onto the right platen end. Light printing can occur if the carriage shaft is too high. Document snagging or irregular movement of wide documents can occur if the shaft is too low.

1.Move the carriage to the printer center and raise the carriage while holding the box down.

2.If both carriage shaft ends don’t touch the top of the slots in the box flanges, reposition the shaft by pushing the higher shaft end down while raising the lower shaft end.

3.Check that the rubber wheel is in firm contact with the platen when the carriage is at the left and right platen ends.

4.Check that the carriage rises about 0.010 (0.25mm) as the carriage moves from its rightmost position onto the right platen end.

5.If this does not occur, loosen the shaft cam screw on the right box flange and rotate the cam. Hold the cam with a small screwdriver blade in the rectangular slot when tightening the screw to stop the cam from rotating.

6.Do a test print to insure that print darkness does not vary between the left and right sides.

5.4.5Rear Document Roller Spring Force

The rear document roller springs are formed wires that pull the rear upper document rollers against the lower rollers. The springs are adjusted by raising or lowering the cams mounted on the front screws fastening the side plates to the platen. Incorrect spring force can cause document skewing, slipping or stalling.

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Contents Airport HIGHWAY, PENNSAUKEN, NJ R I P H E R a L S R P O R a T I O NRevision ALL Record of ChangesPages Affected DP8 & DP9 Technical Manual Table of Contents OperationMaintenance Theory of OperationMajor Assembly Illustrations & Parts Lists TroubleshootingRecommended Spare Parts Recommended Service Tools Interface Document CharacteristicsPhysical Characteristics Environment & StandardsInstallation Procedure Reshipment Operation Ribbon Cartridge LoadingKeypad & Display Panel Keypad OperationDisplay Operation Document Insertion ConfigurationConfiguration Category Press Remarks Printer ParametersDisplay Display Remarks Communication ParametersOverride Parameters Service Parameters Diagnostics Power Up DiagnosticsCarriage Fault Enhanced DiagnosticsError Conditions Document Jam Self TestProgramming Command SummaryHex Command AsciiESC L ESC HESC K ESC RPrint Commands Stops double height print Display Commands Low Density Graphics CommandsHigh Density Graphics Commands DC3DP XE DJ KB BZ BA Configuration CommandsStatus and Keypad Commands Meaning Installing Craden Drivers on Windows 95 orAscii DriversUsing Printer Resident Device Fonts Installing Craden Drivers on Windows NT, 2000 or XPInstalling Craden USB Drivers on Windows NT, 2000 or XP Funct Writing to the Printer LCD DisplayInterfacing Input Buffer OperationPrinter Pin PC-25 Pin PC-9 Pin Signal Interface Signals & CablesPin Signal Description Problem SolvingNo Document Motion Carriage Fault or No Carriage MotionRollers Run at Power-Up or After Document Ejected No Printing or Light PrintingSwitching Power Supply Carriage Drive AssemblyDocument Drive Assembly Theory of Operation OverviewMicroprocessor System Keypad/Display AssemblyMain Printed Circuit Board Stepper Motor DriversPhase a I0A I1A Phase B I0B I1B Current Stepper Motor Drive Circuit U20 15 aSensors Keypad and Display Refer to Schematic #72135Printhead Drivers Character PrintingI L Printhead Drive CircuitDocument Feed Roller Cleaning MaintenanceLubrication and Cleaning 5.1.1 Lubrication Sensor CleaningCabinet Exterior Cleaning Printhead CleaningDocument Print Area Cleaning Harsh, abrasive cleanersService Parameter SET-UP Procedure Electrical AdjustmentsMechanical Adjustments 5.4.1 Printhead Gap Ribbon Shield Removal / Replacement Ribbon Shield Face Inspection Carriage Shaft Cam and Shaft Rack Carriage Drive Belt TensionDocument Drive Belt Tension Rear Document Roller Spring ForceAuto Alignment Gate Ramp Auto Alignment Gate HeightAuto Alignment Skew Sensor Calibration Replacement ProceduresFront Document Roller Spring Force CabinetKeypad Power Supply PCBSensor PCB DisplayCarriage Drive Belt Document MotorPrinthead Document Drive BeltNo Display TroubleshootingBasic Troubleshooting Procedure Defective KeypadNo Carriage Motion Defective SensorNo Document Motion Print Quality Symptom Condition RemedyNo Print or Light Print Erratic Character Spacing or False Document Jams Missing DotsErratic Document Feed or Mispositioning Interface InoperativeDiagnostic Flowchart Use this flow chart to assist in troubleshootingDescription PART# Recommended Service ToolsRecommended Spare Parts Printer Diagram All assemblies not ending in X are used both on DP8 and DP9 DP8 & DP9 Assembly TreeDWG REV. C Page Page Page Page Page Page Page