Craden Peripherals DP8 Basic Troubleshooting Procedure, No Display, Defective Keypad

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5.6 TROUBLESHOOTING

5.6.1 Basic Troubleshooting Procedure

This procedure exercises everything in the printer except the interface to the host system. If any step is not successfully executed, refer to the corresponding troubleshooting section.

1.Turn on printer power.

A)If nothing appears on the display, see 5.6.2.

B)If < > BAD is displayed, replace the indicated component on the main PCB or the complete main PCB.

C)If CARRIAGE FAULT is displayed, see 5.6.6.

2.Press 12345678 and then CLEAR. Each number should appear in the display and then all should disappear. If this does not occur or if diagnostics don't begin to execute in the next step, see 5.6.3.

3.Execute 90 FUNCT diagnostics (see 3.6.2) and exercise the 7 sensors. If any sensor does not operate, see 5.6.4.

4.Execute Local Printing (see 3.8) and use a 6" x 11" document.

A)If a document will not load into the printer, see 5.6.5.

B)If the carriage will not move across the document, see 5.6.6.

C)If no printing occurs, see 5.6.7.

D)If print quality is not acceptable, see 5.6.8.

E)For other possible problems, see 5.6.9. through 5.6.12

5.6.2No Display

If nothing appears on the display on power up, check that:

1.The power switch on rear of printer is ON.

2.The input power cord is plugged into both printer and supply outlet.

3.The contrast knob to the left of the configuration label is set for good display contrast.

4.Input power is present on the input power cord.

5.The fuse on the Power Supply PCB is good.

6.The display cable is attached to the display and to the main PCB J11.

7.38 VDC is present between main PCB J1 pins 1 and 5. If not, check for AC line voltage at the Power Supply PCB input. If AC is present but 38VDC is not, replace the Power Supply.

9.If 38 VDC is present replace either the main PCB or the display module.

5.6.3Defective Keypad

If keypad depressions are not sensed proceed as follows:

1.If a single key fails but all others are OK, just that key may be replaced after the keypad is removed (see 5.5.4).

2.If a row or column of keys all fail, a key may be permanently depressed or the problem is in the cable between the main PCB and the keypad or on the main PCB.

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Contents Revision R I P H E R a L S R P O R a T I O NAirport HIGHWAY, PENNSAUKEN, NJ Pages Affected Record of ChangesALL Operation DP8 & DP9 Technical Manual Table of ContentsTheory of Operation MaintenanceRecommended Spare Parts Recommended Service Tools TroubleshootingMajor Assembly Illustrations & Parts Lists Environment & Standards Document CharacteristicsPhysical Characteristics InterfaceInstallation Procedure Operation Ribbon Cartridge Loading ReshipmentDisplay Operation Keypad OperationKeypad & Display Panel Configuration Category Press ConfigurationDocument Insertion Display Printer ParametersRemarks Override Parameters Communication ParametersDisplay Remarks Diagnostics Power Up Diagnostics Service ParametersSelf Test Enhanced DiagnosticsError Conditions Document Jam Carriage FaultAscii Command SummaryHex Command ProgrammingESC R ESC HESC K ESC LPrint Commands Stops double height print DC3 Low Density Graphics CommandsHigh Density Graphics Commands Display CommandsStatus and Keypad Commands Configuration CommandsDP XE DJ KB BZ BA Drivers Installing Craden Drivers on Windows 95 orAscii MeaningInstalling Craden USB Drivers on Windows NT, 2000 or XP Installing Craden Drivers on Windows NT, 2000 or XPUsing Printer Resident Device Fonts Input Buffer Operation Writing to the Printer LCD DisplayInterfacing FunctProblem Solving Interface Signals & CablesPin Signal Description Printer Pin PC-25 Pin PC-9 Pin SignalNo Printing or Light Printing Carriage Fault or No Carriage MotionRollers Run at Power-Up or After Document Ejected No Document MotionTheory of Operation Overview Carriage Drive AssemblyDocument Drive Assembly Switching Power SupplyStepper Motor Drivers Keypad/Display AssemblyMain Printed Circuit Board Microprocessor SystemPhase a I0A I1A Phase B I0B I1B Current U20 15 a Stepper Motor Drive CircuitCharacter Printing Keypad and Display Refer to Schematic #72135Printhead Drivers SensorsPrinthead Drive Circuit I LSensor Cleaning MaintenanceLubrication and Cleaning 5.1.1 Lubrication Document Feed Roller CleaningHarsh, abrasive cleaners Printhead CleaningDocument Print Area Cleaning Cabinet Exterior CleaningElectrical Adjustments Service Parameter SET-UP ProcedureMechanical Adjustments 5.4.1 Printhead Gap Ribbon Shield Removal / Replacement Ribbon Shield Face Inspection Rear Document Roller Spring Force Carriage Drive Belt TensionDocument Drive Belt Tension Carriage Shaft Cam and Shaft RackAuto Alignment Gate Height Auto Alignment Gate RampCabinet Replacement ProceduresFront Document Roller Spring Force Auto Alignment Skew Sensor CalibrationDisplay Power Supply PCBSensor PCB KeypadDocument Drive Belt Document MotorPrinthead Carriage Drive BeltDefective Keypad TroubleshootingBasic Troubleshooting Procedure No DisplayNo Document Motion Defective SensorNo Carriage Motion No Print or Light Print Symptom Condition RemedyPrint Quality Interface Inoperative Missing DotsErratic Document Feed or Mispositioning Erratic Character Spacing or False Document JamsUse this flow chart to assist in troubleshooting Diagnostic FlowchartRecommended Spare Parts Recommended Service ToolsDescription PART# Printer Diagram DWG REV. C DP8 & DP9 Assembly TreeAll assemblies not ending in X are used both on DP8 and DP9 Page Page Page Page Page Page Page