Craden Peripherals DP8 technical manual Missing Dots, Erratic Document Feed or Mispositioning

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5.6.9 Missing Dots

If a single row of dots is missing:

1.Refer to the printwire pinouts on the main PCB schematic. Pin 4 prints the uppermost dots of uppercase characters, pins 20 through 23 print lower case descenders (g,j,p,q and y) and pin 24 prints underscores. Disconnect the flex cable from the main PCB and measure the resistance of the bad printwire through the cable. It should be approximately 12 ohms for a silver body printhead and 6 ohms for a black body printhead. If it is not, remove the printhead from the carriage and measure resistance at the printhead. If it is OK, replace the flex cable. If it is not, replace the printhead.

2.Repair or replace the main PCB with bad driver transistor Q11 through Q33.

3.The printhead may be mechanically faulty with a bent or jammed wire. Replace the printhead.

5.6.10Erratic Document Feed or Mispositioning

If feeding is erratic or preprinted forms are not correctly positioned:

1.Check for correct LINES/INCH and LINE #1(see 3.5.1).

2.Check that all service parameters are correctly set (see 5.2).

3.Check that the upper feed rollers move freely in the side plate slots.

4.Check that all belt drive pulleys are tight on their shafts.

5.Check the document drive belt tension (see 5.4.3).

6.Check that the roller springs are properly adjusted (See 5.4.5 and 5.4.8).

5.6.11Erratic Character Spacing or False Document Jams

If horizontal character spacing is erratic or preprinted forms are not correctly printed:

1.Check for correct CHARACTERS/INCH settings (see 3.5.1).

2.Check that the carriage moves freely by hand.

3.If the carriage shaft shows any residue build-up, wipe it clean with a soft, dry cloth.

4.Check the carriage belt tension (see 5.4.2).

5.Tighten the drive pulley set screw on the carriage motor shaft.

5.6.12Interface Inoperative

If the printer works in self test, but won't run from the interface:

1.Check that the I/O cable is correct for your application (see 3.11.3)

2.Check for firm mounting of the interface cable.

3.Check for communication parameters set to match the host system (see 3.5.2).

4.Check for correct interface wiring (see 3.11.3).

5.Press 9 4 2 then FUNCT to print all previously received data immediately after the transaction. Control characters print as underlined lower case.

6.Check that CTS on I/O pin 7 is either not connected or is driven above +3V.

7.Replace the interface circuits in main PCB U14 and U15.

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Contents Revision R I P H E R a L S R P O R a T I O NAirport HIGHWAY, PENNSAUKEN, NJ Pages Affected Record of ChangesALL DP8 & DP9 Technical Manual Table of Contents OperationMaintenance Theory of OperationRecommended Spare Parts Recommended Service Tools TroubleshootingMajor Assembly Illustrations & Parts Lists Interface Document CharacteristicsPhysical Characteristics Environment & StandardsInstallation Procedure Reshipment Operation Ribbon Cartridge LoadingDisplay Operation Keypad OperationKeypad & Display Panel Configuration Category Press ConfigurationDocument Insertion Display Printer ParametersRemarks Override Parameters Communication ParametersDisplay Remarks Service Parameters Diagnostics Power Up DiagnosticsCarriage Fault Enhanced DiagnosticsError Conditions Document Jam Self TestProgramming Command SummaryHex Command AsciiESC L ESC HESC K ESC RPrint Commands Stops double height print Display Commands Low Density Graphics CommandsHigh Density Graphics Commands DC3Status and Keypad Commands Configuration CommandsDP XE DJ KB BZ BA Meaning Installing Craden Drivers on Windows 95 orAscii DriversInstalling Craden USB Drivers on Windows NT, 2000 or XP Installing Craden Drivers on Windows NT, 2000 or XPUsing Printer Resident Device Fonts Funct Writing to the Printer LCD DisplayInterfacing Input Buffer OperationPrinter Pin PC-25 Pin PC-9 Pin Signal Interface Signals & CablesPin Signal Description Problem SolvingNo Document Motion Carriage Fault or No Carriage MotionRollers Run at Power-Up or After Document Ejected No Printing or Light PrintingSwitching Power Supply Carriage Drive AssemblyDocument Drive Assembly Theory of Operation OverviewMicroprocessor System Keypad/Display AssemblyMain Printed Circuit Board Stepper Motor DriversPhase a I0A I1A Phase B I0B I1B Current Stepper Motor Drive Circuit U20 15 aSensors Keypad and Display Refer to Schematic #72135Printhead Drivers Character PrintingI L Printhead Drive CircuitDocument Feed Roller Cleaning MaintenanceLubrication and Cleaning 5.1.1 Lubrication Sensor CleaningCabinet Exterior Cleaning Printhead CleaningDocument Print Area Cleaning Harsh, abrasive cleanersService Parameter SET-UP Procedure Electrical AdjustmentsMechanical Adjustments 5.4.1 Printhead Gap Ribbon Shield Removal / Replacement Ribbon Shield Face Inspection Carriage Shaft Cam and Shaft Rack Carriage Drive Belt TensionDocument Drive Belt Tension Rear Document Roller Spring ForceAuto Alignment Gate Ramp Auto Alignment Gate HeightAuto Alignment Skew Sensor Calibration Replacement ProceduresFront Document Roller Spring Force CabinetKeypad Power Supply PCBSensor PCB DisplayCarriage Drive Belt Document MotorPrinthead Document Drive BeltNo Display TroubleshootingBasic Troubleshooting Procedure Defective KeypadNo Document Motion Defective SensorNo Carriage Motion No Print or Light Print Symptom Condition RemedyPrint Quality Erratic Character Spacing or False Document Jams Missing DotsErratic Document Feed or Mispositioning Interface InoperativeDiagnostic Flowchart Use this flow chart to assist in troubleshootingRecommended Spare Parts Recommended Service ToolsDescription PART# Printer Diagram DWG REV. C DP8 & DP9 Assembly TreeAll assemblies not ending in X are used both on DP8 and DP9 Page Page Page Page Page Page Page