AMS DCB-274 manual Amps and Wire Count and Power, Basic 8 Wire Motor

Page 69

ADVANCED MICRO SYSTEMS, INC.

ADDENDUM

AMPS and Wire Count and Power

The rated current is specified based on the rated power input (watts) of a given motor.

A. Basic 8 Wire Motor

While never actually used as 8 individual coils, virtually all permanent magnet motors have 4 internal coils. All common configurations can be constructed from the 8-wire motor.

Let us assume that each of 4 windings of the 8-wire motor has the following specifications:

Current = 1 amps

Resistance =2.0 ohm (each of 4 coils) Voltage= 2.0 volts

Inductance = 4.4 mH

The power per winding is:

I2R or 2 x 2 x 1= 4 watts,

x 4 coils = 16 watts total for this motor.

1

5

2

6

3 7 4 8

A Basic 8 Wire Motor

These values correspond closely with a NEMA size 23, 4 wire motor designs.

These following examples will configure the basic 8-wire motor into four real life connections:

1B

1

 

 

 

 

5

 

 

 

 

2

 

 

 

1A

6

 

 

 

 

3

7

4

8

 

2A

 

 

2B

 

4 Wire Parallel

 

4 Wire Parallel

The high-speed model implements parallel coil connection. Two coils connected in parallel result in the following for each of the two phases:

Parallel Resistance= 1 ohms Parallel Inductance= 2.2 mH Current= 2.83 amps (8 watts/phase)

Watts per phase=8 (x 2 phases) = 16 watts total

B. 4 Wire Series

Changing to a series design, we have two pairs of two coils connected in series. Each has:

Series Resistance= 4 ohms Inductance= 17.5 mH

The rated current is now 1 amps (4 Volts) Watts per phase=8 (x 2 phases) = 16 watts total

Note that the series inductance is FOUR times the parallel design. Inductance limits the obtainable speed, since the time constant limits the amount of flux (hence torque) when step-to-step time is short.

1B 1

5

2

1A 6

3 7 4 8

2A

2B

4 Wire Series

6 3

Image 69
Contents Nashua, NH Page Revision Date 07/05/06 Page Advanced Micro SYSTEMS, INC Addenum Limitations or Exceptions for the DCB-274 IntroductionProduct Overview FeaturesSIN-8 Required Hardware for OperationOut of the Box Quick Start After Sign-on Connect the MotorDual Ammeter Circuit Serial Interface J2, J3 Connections J1, J4 Advanced Micro SYSTEMS, INC HardwareInput Ports Pin 7 VIO Reference InputStandard Mode- Sinking Inputs PLC Mode- Sourcing InputsOutput Ports Typical User Input CircuitEncoder Input Option J1 PortTypical Output Circuit Power Supply and Motor Connection J5 Step and Direction Inputs J1Encoder Inputs J1 Baud Rate Jumpers B1, B2 Typical Wiring Diagrams for Step MotorsElectrical SpecificationsEnvironmental PhysicalPhysical Dimensions RS-232 Hardware OverviewRS-232 RS-422RS-232 Daisy Chain connection Single axis, RS-232 connection using AMS SIN-7 adapterRS-422 Party Line Hardware Cable SpecificationsParty Line Connect RS-422 Party LineSIN-8 Serial Adapter RS-422/485 BUS-dropSIN-8, RS-232 to RS-422 converter Other Party Line Signals SIN-10 Intelligent Serial AdapterSIN-10, intelligent serial line converter Daisy Chain Mode not recommended for more than 1 axis Party Line ModeSerial Communications Overview Serial Communications SoftwareBaud Rate Serial Interface Using EasiEasi Software Sign-OnExamine Command Simple Command Examples Daisy Chain Start-UpAxis Name Assignment NV Memory Programming Verify the ProgramExecute the Program Party Line and Daisy Chain Line Commands Edit ProgramSome Rules Party Line Startup Command ExampleAnatomy of Instruction Execution Command Cycle Examples Interrupt CommandsAdvanced Micro SYSTEMS, INC Serial Interface Advanced Micro SYSTEMS, INC Serial Interface Memory Map Non-Volatile Memory DetailsTurbo Ram Default TableCommand Format Description ESC Global Abort@ Soft Stop Port Read/Write ResetInputs OutputsProgramming Example Lower case B Fast and Slow Decay Set Jog SpeedsDivide Speeds Clear and Restore NV MemoryNormally Open Home Switch Normally Closed Home SwitchFind Home Special case Go Initial Velocity Step ResolutionLower case I Restart Special Trip Jump to Address a, n+1 timesRamp Slope Lower case K Trip Output Value Advanced Micro SYSTEMS, INC SMC-27X2 Software Loop on Port Lower case L Option FlagsFlags and Numbers Limit Polarity Flag PLC Mode FlagMake Step and Direction Outputs Flag Moving Output FlagMove at a Constant Velocity Port 4 Input FlagGentle Limit Flag Set Origin Program ModeIndex Relative to Origin Trip Point SaveSet Slew Speed Lower case W Pre-energize WaitHold and Run Current ExamineRead Position Read Limits, Hardware Read NV MemoryIndex in Minus Direction + Index in Plus Direction\ Write to NV Memory Read Moving StatusName Axis Selective TerminationAMS SIN-11 Serial Adapter Party Line ModeAdvanced Micro SYSTEMS, INC Addendum Command Summary Ctrl Char Dec Hex Code Ascii Character CodeAbout Step Motor Current Step Motor CharacteristicsDetermining the Current Value Motor ChoiceBasic 8 Wire Motor Amps and Wire Count and PowerWire Motor Decay Control Application Notes V1.10 Double Speed CharacteristicsSerial Adapter Summary