AMS DCB-274 manual Wire Motor

Page 70

ADVANCED MICRO SYSTEMS, INC.

ADDENDUM

1B

 

1A

 

2A

2B

6 Wire Motor

 

C: Adapting Available 6 Wire Motors

A 6-wire motor is equivalent to the 4-wire series motor.

In practice the two coil ends are connected, while no connection is made to the center tap.

Half Copper or 50% Winding

The maximum speed can be increased by using ½ the coil. To do this, connect the driver between the center tap and one end of the winding.

The tradeoff is a loss of torque. The RMS current is the manufacturer’s unipolar amperage rating with the same wattage per phase.

Often a 6-wire design is being upgraded or the size, features, availability or cost dictate the 6-wire motor. Some characteristics can make the motor impossible to use. Many motors are rated at voltages in excess of 5 volts. This means that 10 volts is necessary in the series (100% copper) configuration.

PIN 1

PIN 2

PIN 4

PIN 5

6 Wire, Half Copper

Aside from having excessive inductance, proper chopper operation dictates operation from voltage sources much higher than the motor rating. The minimum recommended value for VMM (DC supply) is 2 times the winding rating (the higher the better, until excessive heating occurs or insulation breakdown).

The Empirical Method for Fine Tuning Your System

The “empirical” method is the best approach for “fine-tuning” the system and can/should be used for all AMS products. When the best values are determined they can be used in future production, providing tolerances are sufficiently close.

In this sequence index commands must be executed at the actual “worst case” operating speeds and conditions.

1.Gradually reduce the current until operation becomes erratic or undesirable.

2.Increase the current gradually until reliable operation is obtained. Then increase the current equally by 10 to 20%.

In any of these adjustments, monitor motor temperature and insure that excessive heating does not occur. Larger motors require more time for temperature to stabilize. When a low hold current and short run cycle is used, heating effects are reduced.

*Optimum amperage is the lowest current where the application indexing is reliable. Sometimes higher currents (still below the motor ratings) will decrease reliability.

6 4

Image 70
Contents Nashua, NH Page Revision Date 07/05/06 Page Advanced Micro SYSTEMS, INC Addenum Introduction Limitations or Exceptions for the DCB-274Features Product OverviewRequired Hardware for Operation SIN-8Out of the Box Quick Start Connect the Motor After Sign-onDual Ammeter Circuit Serial Interface J2, J3 Advanced Micro SYSTEMS, INC Hardware Connections J1, J4Standard Mode- Sinking Inputs Pin 7 VIO Reference InputInput Ports PLC Mode- Sourcing InputsTypical User Input Circuit Output PortsPort Encoder Input Option J1Typical Output Circuit Step and Direction Inputs J1 Power Supply and Motor Connection J5Encoder Inputs J1 Typical Wiring Diagrams for Step Motors Baud Rate Jumpers B1, B2Environmental SpecificationsElectrical PhysicalPhysical Dimensions RS-232 OverviewRS-232 Hardware RS-422Single axis, RS-232 connection using AMS SIN-7 adapter RS-232 Daisy Chain connectionParty Line Connect Cable SpecificationsRS-422 Party Line Hardware RS-422 Party LineRS-422/485 BUS-drop SIN-8 Serial AdapterSIN-8, RS-232 to RS-422 converter SIN-10 Intelligent Serial Adapter Other Party Line SignalsSIN-10, intelligent serial line converter Serial Communications Overview Party Line ModeDaisy Chain Mode not recommended for more than 1 axis Serial Communications SoftwareEasi Software Serial Interface Using EasiBaud Rate Sign-OnExamine Command Daisy Chain Start-Up Simple Command ExamplesAxis Name Assignment Verify the Program NV Memory ProgrammingExecute the Program Edit Program Party Line and Daisy Chain Line CommandsSome Rules Command Example Party Line StartupAnatomy of Instruction Execution Interrupt Commands Command Cycle ExamplesAdvanced Micro SYSTEMS, INC Serial Interface Advanced Micro SYSTEMS, INC Serial Interface Non-Volatile Memory Details Memory MapDefault Table Turbo RamESC Global Abort Command Format Description@ Soft Stop Inputs ResetPort Read/Write OutputsProgramming Example Set Jog Speeds Lower case B Fast and Slow DecayClear and Restore NV Memory Divide SpeedsNormally Closed Home Switch Normally Open Home SwitchFind Home Special case Go Step Resolution Initial VelocityJump to Address a, n+1 times Lower case I Restart Special TripRamp Slope Lower case K Trip Output Value Advanced Micro SYSTEMS, INC SMC-27X2 Software Lower case L Option Flags Loop on PortFlags and Numbers Make Step and Direction Outputs Flag PLC Mode FlagLimit Polarity Flag Moving Output FlagPort 4 Input Flag Move at a Constant VelocityGentle Limit Flag Program Mode Set OriginIndex Relative to Origin Save Trip PointSet Slew Speed Wait Lower case W Pre-energizeExamine Hold and Run CurrentRead Position Read NV Memory Read Limits, Hardware+ Index in Plus Direction Index in Minus DirectionRead Moving Status \ Write to NV MemorySelective Termination Name AxisParty Line Mode AMS SIN-11 Serial AdapterCommand Summary Advanced Micro SYSTEMS, INC AddendumAscii Character Code Ctrl Char Dec Hex Code Step Motor Characteristics About Step Motor CurrentMotor Choice Determining the Current ValueAmps and Wire Count and Power Basic 8 Wire MotorWire Motor Application Notes V1.10 Double Speed Characteristics Decay ControlSerial Adapter Summary